SUNKAIER SK3000S-EXTRUDING KNEADER REACTOR(2024年12月09日)

SUNKAIER — 2024-09-12T17:37:21+0900

SUNKAIER SK3000S-EXTRUDING KNEADER REACTOR

DESCRIPTION

SK3000S Kneader is ideally suited for operations involving mixing, kneading, reaction, polymerization, crystallization, compounding and heating or cooling of materials up to many million-centipoise viscosity.

SUNKAIER Kneader is a horizontal, twin screw, closed type continuous kneading/reacting processor. The Kneader has a number of recent successful accomplishments as continuous polymerization / reacting processor for engineering plastics and others. Compared to twin screw extruder, SK3000S Kneader has compact structure such as short L/D and low power while having equivalent kneading and dispersion performance and contributing to rationalization of manufacturing process and cost reduction.
SK3000S KNEADER COMBINATION

Maintaining, repairing, and servicing large extruders is crucial for ensuring optimal performance, prolonging the lifespan of the equipment, and minimizing downtime. Large extruders, such as the ones used in the production of polymers and other materials, often require specialized knowledge and tools.

PARTS FOR SK3000S KNEADER

SUNKAER reactive extruding kneader, specifically the SK3000S model, is designed to handle demanding processes that require precise and intensive mixing. The quality of the machine's components, especially the screw elements, is critical for achieving optimal performance and durability. Here's more information on the key aspects of the kneader's construction and the manufacturing process for its screw elements:

Key Components of SK3000S Reactive Extruding Kneader:

Screw Elements: The screw elements are the heart of the kneader, responsible for conveying, mixing, and reacting the materials. They are precision-machined to ensure high accuracy and reliability.

Barrel: The barrel is where the materials are processed. It is designed to withstand high temperatures and pressures. It is typically made from high-strength materials and may include heating/cooling jackets for temperature control.

Drive System: The drive system powers the rotation of the screw elements. It includes motors, gearboxes, and other components that are selected for their ability to handle the torque and speed requirements.
Controls: The kneader is equipped with sophisticated control systems to monitor and adjust process parameters such as temperature, pressure, and screw speed.
SK3000S JACKED REACTIVE EXTRUDER

The jacketed reactive extruder is an advanced piece of equipment used in polymer processing and chemical reactions where precise temperature control is essential. This type of extruder is designed with a jacket, which is a layer or casing around the barrel of the extruder that allows for heating or cooling media to be circulated through it. This feature provides better temperature control compared to non-jacketed extruders because it can manage the heat input more effectively during the extrusion process.
SPANDEX PROCESS KNEADERING REACTOR

SK3000E self-cleaning kneader reactor lab unit sounds like a specialized piece of equipment designed for use in laboratory settings, particularly for research and development purposes. This type of equipment is typically used for mixing, kneading, and reacting various materials under controlled conditions.

REACTIVE EXTRUSION KNEADER

SK3000S twin co-rotating reactive extruding kneader is a specialized piece of equipment designed for processing materials that require long residence times and intensive mixing. This type of machine is particularly useful for applications such as emulsion polymerization, where precise control over the mixing and residence time is crucial for achieving the desired product properties.

MODELS
If you have any need of equipment please contact me without hesitation, thanks.

Helena Xiao / Sales Manager
Email: helena@sunkaier.com
Phone: +86 510 8758 8707
Mobile: +8618261586225https://www.sunkaier.com

BLADE KNEADER REACTOR(2024年08月31日)

SUNKAIER — 2024-08-31T14:01:50+0900

BLADE KNEADER REACTOR
DESCRIPTION

SK3000E-E Type Blade Intermeshing Kneader is a state-of-the-art mixing equipment designed to integrate multiple functions in a single machine for high-volume processing of high viscosity polymers and chemicals to mixing, shearing, evaporation, drying, crushing and crystallization.

The SK3000E-E Type Blade Intermeshing Kneader is a state-of-the-art mixing equipment designed to integrate multiple functions in a single machine for high-volume processing of high viscosity polymers and chemicals.

SPECIAL DESIGNED KNEADERING IMPELLER

SUNKAIER Special Designed Differential Co-Rotation Kneading Impeller is designed specifically for the efficient treatment of high-viscosity materials, including mixing, evaporation, drying, and polymerization processes.

APPLICABLE FOR PBAT CHAIN EXTENSION PROCESS

SK3000E, as part of the SUNKAIER line of equipment, is designed for applications involving high-viscosity materials and complex processing needs, such as chain extension in the production of polybutylene adipate terephthalate (PBAT). PBAT is a biodegradable and compostable polyester that is often used in applications requiring flexibility, such as film packaging and mulch films.

SOLVENT COUNTER WASHING APPLICATION

SK3000E, as part of the SUNKAIER line of equipment, is used for polymer gel crushing and washing. This process is typically involved in the post-polymerization treatment of materials, where the goal is to break down larger gel pieces into smaller particles and wash away impurities or residual solvents.

ADVANTAGES：

1.Effective Self-Cleaning prevent the formation of dead zones and accumulation of product, which can lead to degradation over time.

2.SK3000E provides superior kneading, mixing capabilities and better homogenization of the material.

3.SK3000E is designed to efficiently transfer heat to or from the material to ensures that the material is heated or cooled uniformly.

4.SK3000E promotes frequent renewal of the surface area of the material. this enhances the mixing and heat transfer processes, leading to more efficient processing.

5.SK3000E has a significant volume available for the release of vapors to facilitate the removal of volatiles and gas.

SK3000E LAB UNIT

APPLICATIONS:

Polymer Research: Studying the behavior of polymers under various conditions.
Chemical Synthesis: Developing new chemical processes or optimizing existing ones.
Material Science: Characterizing and developing new materials.
Pharmaceuticals: Formulation development and process optimization.

If you have any need of equipment please contact me without hesitation, thanks.

Thanks & Regards
Helena Xiao / Sales Manager
Email: helena@sunkaier.com
Phone: +86 510 8758 8707
Mobile: +8618261586225https://www.sunkaier.com

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Jiangsu Sunkaier Industrial Technology Co., Ltd.

SUNKAIER SK3000S-EXTRUDING KNEADER REACTOR(2024年12月09日)

BLADE KNEADER REACTOR(2024年08月31日)