Industry Proto-mold Limited

Proto-mold Prototyping Services(2024年04月23日)

gjprototyping — 2024-04-17T16:35:11+0900

https://www.gjprototyping.com/services/

At Proto-mold, we are making the world's finest prototype printing parts and prototype service for our customers. Proto-mold is a full-service platics prototyping company specializing in 3D printing service, rapid prototype service, rapid tooling and low volume plastic molding. Need workable units for customers, trade shows or regulatory approval? Send us your 3D CAD model through our secure online form and we will provide you with a free quote of different types of prototypes.

Different Types of Prototypes Services
Rapid Prototyping Services
Rapid prototypes is an important performance of design. The emergence of modern manufacturing processes (such as CNC processing, silica gel mold, 3d printing and rapid prototyping services ) has shortened the processing cycle of rapid samples, improved the accuracy, and diversified the selection of production rapid prototyping materials.

Sheet Metal Parts
Sheet metal service has the characteristics of light weight, high strength, conductive ,low cost, good performance in large-scale production. Sheet metal fabrication service has been widely used in the fields of electronics, communications, automobile industry, medical equipment and other fields.

Vacuum Casting Service
Silica gel moulds are an effective way to manufacture functional rapid prototypes and plastic parts for small batch production. Vacuum casting silicone mold can help you customize small batch production parts at a fast speed. Vacuum casting service can balance high quality production parts with the shortest lead time.

Die Casting Mold
Die casting mold are usually made of stronger alloys than the parts being processed. So die casting parts are suitable for mass production, high dimensional accuracy.

Custom 3D Printing Services
3 D printing service is usually achieved by using digital technology material printers. Custom 3d printing services is often used in mold manufacturing, industrial design and other fields to make models, and gradually used in the direct prototyping and manufacturing of some products.

As one of the most professional prototyping companies, we provide product prototype, aerospace rapid prototyping, 3d prototype printing, robot injection molding, etc. For more information, please feel free to contact us!

Robot Prototyping(2024年04月22日)

gjprototyping — 2024-04-17T16:34:32+0900

https://www.gjprototyping.com/robot-prototyping.html

The shell structure of the robot will be complex, and the parts will be relatively large. 3D printing, CNC Milling production and Vacuum casting are very suitable for the test of robot projects and short-run and small batch production in the market.

The rapid prototype manufacturer Proto Mold provides rapid prototyping and manufacturing solutions to meet the growing needs of the robotics industry. We offer reliable manufacturing services that provide fast turnaround times and a high level of quality control, so you can expect parts to be delivered quickly and with the highest possible quality. Whether you need a prototype of a complete robotic system or want to build complex parts, you can count on Proto Mold for just-in-time delivery. Not only will we help you get your prototype to market quickly, but we'll also guarantee a high-quality and accurate product at an affordable price.

Application of robot prototyping in injection molds

Prototyping and design of robots and manipulators (based on working specifications or other parameters)

Rapid prototyping of robotic devices, sensors, and actuators (including web-based manufacturing/prototyping)

Prototyping and simulation of micro and nanosystems.

Automated manufacturing processes, systems, and technologies.

Prototyping of robot-assisted medical devices and biomedical engineering applications.

Prototyping for information retrieval.

Other paradigms and emerging technologies are applicable to the prototyping of robotics and artificial intelligence applications.

As one of the most professional prototyping companies, we provide product prototype, aerospace rapid prototyping, metal prototyping, robot injection molding, etc. For more information, please feel free to contact us!

Rapid Prototyping Services(2024年04月21日)

gjprototyping — 2024-04-17T16:34:07+0900

https://www.gjprototyping.com/rapid-prototyping-services/

Types of Rapid Prototyping
China Plastic Rapid Prototyping
Plastic rapid prototyping cnc machining can use ABS, PC, POM, PP, acrylic (PMMA), nylon, bakelite, teflon, PBT, PPS, PEET and other processing materials, in order to meet the different needs of the customers assembly testing and surface treatment.
Rapid Metal Prototyping
Reflect the information at the drawings, and the surface finishing quality is very highly.The use of Rapid Prototype in the field of mechanical production because of the characteristics of Rapid Prototype skill itself, it has been widely used in the field of mechanical production, and is mostly used in the production of single and small batch metal parts. Some special messy parts, because only a single production, or less than 500 pieces of small batch, generally they can be directly made by the rapid prototype with small batch production with low cost, short cycle.

Rapid Prototyping vs 3D Printing
Rapid prototypes is a fast, cost-effective way of creating prototypes for new products. Instead of creating a product and then testing it in order to improve it, rapid prototyping technologie allows you to test the product throughout the rapid prototyping manufacturing process. This reduces the risk of major errors or flaws occurring later in development. It's common for rapid prototype manufacturers to use different types of Rapid Prototyping methods to create their prototypes depending on what they're trying to accomplish with each project. Rapid prototyping manufacturing is a group of technologies that create a physical object from a computer-aided design (CAD) model. The key idea behind rapid prototypes is to build up layers of material by computer control instead of manual labor or traditional manufacturing techniques. This allows for parts to be created more quickly than other methods because both time and money are saved from not having a human operator manually creating each part individually by hand.

There is a lot of confusion surrounding the difference between 3D printing and rapid prototyping. While both terms are used interchangeably with one another, they are different processes.

3 D printing service is a subset of rapid prototypes which uses layers to build an object. The process is slower than rapid prototyping and can take hours or even days to create something. With this type of printing, there are no limitations on the amount of time needed for 3 d rapid prototype suppliers to produce your part because it all depends on how many layers will be needed in order for your part to be produced properly.

Some common materials that are used in 3 D printing service include ABS rapid prototyping, polypropylene, rubber and glass filled nylon. Rapid prototyping is the process of creating a prototype using different methods, such as: Stereolithography (SLA rapid prototyping services) , Selective laser sintering (SLS rapid prototyping process), Liquid resin infusion, which uses heat and pressure to fuse the powdered material into a solid piece.

Rapid Prototyping Technology Selection And Application

3D printing rapid prototyping process is a tool used to create 3D models and prototypes quickly, easily and at low cost of prototyping a product. It's been around since the 1980s but has seen exponential growth since then due to advancements in technology; it's now one of the most commonly used manufacturing techniques around the world.

Rapid prototypes is mainly used for modeling parts that are difficult or expensive to make using traditional methods like CNC machining or mold injection molding (MIM). Because rapid prototypes creates a physical model rather than an image on screen, you can hold your part in your hand before it’s even made so you know exactly how it will look when finished. This makes rapid prototyping ideal for creating new products or testing out ideas before committing time or money into full production runs - which also helps rapid prototype supplier reduce waste when designing various iterations until you get it right.

Rapid Prototyping Technology Application includes the following:

Stereolithography (SLA rapid prototyping process) – The SLA printer uses lasers to trace the cross section of a model in layers. A vat of liquid resin hardens around each layer as it is traced. The process continues until an entire object is completed.

Fused Deposition Modeling (FDM rapid prototyping services) – Material extruded through a heated nozzle melts polymers or other materials which are deposited onto a platform in successive layers and then fused together by a laser beam or electron beam from below. This FDM rapid prototyping process can be repeated until an entire object is complete.

Difference Between Traditional Prototyping And Rapid Prototyping

Traditional prototypes were expensive because they took long to produce and involved a lot of heavy duty equipment. The more complex the product, the more time it would take to make a prototype. This meant that companies had to allocate large sums of money for prototyping purposes and would have little left in their budget for actual production.

Rapid prototype services has changed that with more efficient and cost effective methods of creating models. Rapid prototyping uses 3d rapid prototyping services to build fine details into the model that would otherwise be impossible with machining alone (like internal structures) or require multiple processes (like welding). This allows engineers to test their designs quickly and cheaply before moving forward with full production runs—and it can save rapid prototyping manufacturers millions in development costs. It's also easier to get a good quality model because rapid prototyping manufacturing machines can produce multiple layers of the same material at once. The rapid prototyping materials used are more accurate than those used in traditional modeling processes, so they're better for testing whether a new design will work or not before it goes into production. Rapid prototyping is faster than traditional modeling processes because it uses computers to do all of the calculations required for manufacturing the part, which means there's no need for human intervention.

As one of the most professional prototyping companies, we provide proto mold, aerospace rapid prototyping, metal rapid prototyping, etc. For more information, please feel free to contact us!

Rapid Prototyping in Cosmetics Industry(2024年04月20日)

gjprototyping — 2024-04-17T16:33:35+0900

https://www.gjprototyping.com/rapid-prototyping-in-cosmetics-industry.html

Services for Cosmetics
The appearance prototype most directly reflects the advantages and disadvantages of the product, so it is very important to ensure the quality of the appearance prototype model.

When we hear the word "prototype," we think of a complex device that may still have imperfections and is the first and only one of its kind. Prototypes are usually associated with industrial machines and mechanisms. However, prototyping applies to any sector. This also applies to cosmetics.

Let's take a look at some practical ideas for cosmetic prototyping.

The cosmetics industry
Cosmetics is a fast-growing industry. 300,000 new cosmetic products are created every year. Until a few years ago, the cosmetics industry consisted mainly of large companies with a lot of resources, producing synthetic and rare ingredients. Since then, however, there has been a trend toward environmentally friendly natural cosmetics. With the trend toward "natural" products, the industry has changed as well. Most organic ingredients can be extracted without sophisticated equipment, and many small local businesses have sprung up offering natural and homemade products.

Many people have allergic reactions to some ingredients, so the USDA National Organic Program has issued a directive with guidelines governing the composition and use of synthetic ingredients in various cosmetic products. Manufacturers must take into account both the effectiveness of the product and the ingredients used. According to the NOS, all cosmetic products are classified into four categories

100% organic. This means that all ingredients must be natural. This type of product is the most difficult to manufacture because natural ingredients deteriorate more quickly, but it is by far the most expensive and successful cosmetic product.

Organic. 95% of the products are natural. Usually, they are products that contain some inorganic elements for which natural analogues do not exist. Still a very viable and effective ingredient.

Made from over 70% organic ingredients. Or three ingredients. These are common traders. The product is quite good and sells at a good price, but is not a market leader.

Made with less than 70% organic ingredients. Cheaper products that are mainly synthetic. Usually produced by companies with many traditional and advanced facilities that keep their price advantage due to their brand and sales volume.

As one of the most professional prototyping companies, we provide product design prototype, aerospace rapid prototyping, rapid prototyping services, etc. For application of rapid prototyping or more information, please feel free to contact us!

Rapid Prototyping in Aerospace Industry(2024年04月19日)

gjprototyping — 2024-04-17T16:33:08+0900

https://www.gjprototyping.com/rapid-prototyping-in-aerospace-industry.html

Aerospace rapid prototyping refers to a set of processes that allow easy prototyping of 3D objects directly from CAD files, using incremental deposition of individual cross-sectional layers of a part. It was introduced in the late 1980s. The protomold injection molding can be defined as a set of processes used to easily produce a working physical model of a part. Today it is important to take products from idea to market in a simple and cost-effective way. Additive manufacturing technology has been used in the aerospace industry with far-reaching impact.

The need for additive manufacturing in the aerospace industry

Today, the aerospace industry is faced with budget constraints and is driven entirely by cost. The ratio of purchase to flight is typically low, around 10-20% globally. It is the ratio of the raw material used for a component to the weight of the component itself. The aviation industry is set to grow significantly over the next 20 years. This will expand the lucrative market for additive manufacturing technology from defense applications to commercial aircraft. The demand for more innovative designs, coupled with increasing budget constraints, is forcing the exploration of alternative design and production technologies. Many aerospace companies are currently investigating various prototyping processes.

Advantages of using prototyping

Lower quality economy
Freedom of design
Material efficiency
Predictable production
Reduced assembly

Characteristics of aerospace prototyping

-Low production volumes - Aerospace development has been expensive because tooling costs have not been effectively amortized over production volumes. These costs can be reduced by rapid prototype services.

-The high number of design iterations means that rapid prototyping can save time and cost.

-Geometric design complexity - The aerospace industry produces parts with complex geometries. It is a challenge for designers to combine parts using traditional means of production rather than using rapid production.

-Experimentation with new materials -High-speed machining allows for easier processing of exotic materials. It also allows prototyping and small-scale testing of new materials without having to invest in tooling.

In summary, prototyping services has contributed to almost all areas of engineering: mechanical, electrical and electronic, materials, aerospace and, above all, biomedical. The aerospace industry has absorbed all processes and functions from design concept to near-end-of-life repair. Rapid prototyping technology is used to economically shorten product growth cycles and is the ideal method for the aerospace industry.

As one of the most professional prototyping companies, we provide rapid cnc prototyping, metal 3d printing aerospace, aerospace 3d, aerospace 3d printing, fast prototyping, etc. For more information, please feel free to contact us!

Proto-mold Product Prototype Solutions(2024年04月18日)

gjprototyping — 2024-04-17T16:32:46+0900

https://www.gjprototyping.com/prototype-solutions/

China protomold company Proto Mold offers prototype printing services for every industry, product prototype solution for visual models and rapid prototype services for low volume & short-run production. And product practical prototype solutions include the Automotive, Medical, Aerospace, Robot. At Proto Mold, customers can manufacture your design with speed, agility, quality and proper protomold cost.

Automotive
The rapid prototype production of automobiles always runs through the entire stage of the automobile design and development cycle, including proof of concept, visualization of CAD digital models, etc.

Medical
Cosmetic and functional prototypes can help you test and verify the appearance and performance of medical equipment housings, and accelerate your process of transforming innovative ideas into market.

Industrial
Services for IndustrialIndustrial prototypes can be verified throughout the design and development, including conceptual models, appearance prototypes, structural prototypes, engineering prototypes, etc.

Cosmetics
Services for CosmeticsThe appearance prototype are most directly reflect the advantages and disadvantages of the product, so it is very important to ensure the quality of the appearance prototype model.

Robot
The shell structure of the robot will be complex, and the parts will be relatively large. 3D printing, CNC Milling production and Vacuum casting are very suitable for the test of robot projects.

Aerospace
In the Aerospace field, 3D printing technology is mainly applied in the production of aircraft wings and Drone flying, and the manufacture of important components in the aviation system, which plays a key role in aviation manufacturing. 3D printing technology can be applied to the manufacture of aero-generator to improve their efficiency.

As one of the most professional prototyping companies, we provide 3d printing solution, prototype printing, etc. For rapid prototyping application or more information, please feel free to contact us!

Polycarbonate 3D Printing(2024年04月17日)

gjprototyping — 2024-04-17T16:32:12+0900

https://www.gjprototyping.com/polycarbonate-3d-printing-service/

Polycarbonate (PC) is a very strong, lightweight and transparent thermoplastic with a Rockwell hardness of R 121, It harder than PMMA, ABS and PLA. Polycarbonate for 3d printing can withstand tensile and torsional stresses that can break, deform or crack other materials. The polycarbonate for 3d printing is malleable when it cools and can bend without breaking. The material properties of polycarbonate plastic 3d printing make it the most commonly used industrial thermoplastic.

Polycarbonate 3D Printing Material Properties
Polycarbonate material is a true thermoplastic material with all the characteristics of engineering plastics. It has the characteristics of high strength, high temperature resistance, impact resistance, bending resistance and so on. The surface is layered with general accuracy and can be used as the final parts. The prototype made of PC material can be directly assembled and used, which is widely used in transportation and home appliance industry. The strength of PC is about 60% higher than ABS material, with super engineering material properties! PC material has strong mechanical properties, tensile strength, bending strength is very good, temperature resistance up to 140℃.

Design Specifications of Polycarbonate 3D Printing
● Unique FDM processing technology makes its surface has obvious layer thickness texture;

● Accuracy control 0.1mm, after processing deviation;

● Can be polished, electroplating, painting, splicing;

● Monochrome, not full color printing. It is not suitable for the design with high requirements for details or rich surface texture;

● The minimum thickness can be 0.127mm;

● Limited aperture, thin wall > 1mm;

● Suitable for thread;

● General water tightness;

3d Printed Polycarbonate Materials Info
Application fields

1
Automobile industry

2
Aerospace

3
Medical instruments

There are include Polycarbonate 3d Printing materials
3D Printed like White (Polycarbonate 3d Printing materials.）

As a professional product prototype maker, we provide polycarbonate for 3d printing, polycarbonate 3d filament, printing polycarbonate, prototype service, etc. For more information, please feel free to contact us!

China Vacuum Casting Prototyping(2023年10月05日)

gjprototyping — 2023-09-14T10:39:44+0900

https://www.gjprototyping.com/vacuum-casting-service/

China vacuum casting prototyping service is to make use of the 3D printing SLA or CNC model sample, like the vacuum assisted casting metal. China vacuum casting factory Proto Mold will do the silica gel mold in the vacuum state situation, and then we will pouring by the PU resin materials so that vacuum casting manufacturers can copy the same parts from the vacuum casting silicone mold.
China Vacuum Casting Prototyping For Sale
Vacuum Casting Plastic
China vacuum casting supplier Proto-Mold can help you to make the cost cheaper with fast lead time in the short run small batches production. We have 15 years of experience in engineering to do silicone molds. The vacuum casting method is one of the best rapid prototype ways to do it.
Silicone Prototyping
Vacuum casting factory Porto-Mold has 15 years experienced to do the vacuum casting silicone mold and soft rubber rapid Prototyping. We can mix different color with different Shore A degress with the rubber materials.
Vacuum Assisted Casting Prototyping Process

Vacuum assisted casting prototyping process is a process used to create hollow objects. Many vacuum casting manufacturers use die casting vacuum system because it is cheaper than other methods, such as sand casting and investment casting.

In order to understand how vacuum casting prototyping method works, it's important to know what a mold looks like. For vacuum casting manufacturers, a mold is made by pouring molten metal into a carved piece of stone or metal that has been carved into the shape needed for your object. The molten metal will take on the exact same shape as your carved piece when it cools down and hardens in place.

The vacuum casting process consists of the following steps:

Molding

Flashing and trimming

Venting and degassing (optional)

Cooling (optional)

Release agent application (optional)

Sealing the mold and degassing again if necessary (optional)

Casting materials such as silicon rubber are applied over a surface that has been coated with release agents to allow for easy removal of the finished product after it has cured.

China Vacuum Casting Prototyping Applications

Vacuum casting service is a versatile process that is often used to form metal parts and products in industries such as aerospace and automotive. Vacuum casting service can also be used in other applications where a need for large numbers of complex parts, small detail, or both exists. For example, vacuum casting suppliers can produce small intricate details on components that may be larger than their traditional counterparts. This allows vacuum casting manufacturers to produce complex shapes without fear of warping or bending under pressure when they're assembled into finished products. You can use vacuum casting for a variety of applications. Among the most common are:

Automobile parts. Vacuum casting service is used to make automotive parts such as brake calipers, suspension parts and engine covers.

Medical devices. Vacuum casting service is used to create medical devices such as surgical pins, dental implants and nasal stents.

Vacuum casting service has become very popular due to its ability to create high-quality production runs at low cost while using less energy than traditional steel-forming processes like machining or stamping (it's much faster too!). As such, it's become the preferred method for creating certain types of vacuum casting metal products like pipes which require precise tolerances; this method will eliminate costly downtime from manufacturing because there's no need for rework once the pieces are casted properly before assembly takes place.

How to Order Vacuum Casting China Service
Send 3D (igs.step-stp, X-T) files and Prototyping BOM List Requirements
Send the 3D file and surface finishing request to China vacuum casting factory Proto Mold email

Order Confirmation and Down Payment
Production will commence upon receipt of order confirmation and down payment records

The lead time is 7 working days , But it depends on the parts size, quantity and material options

Take Photos for Customer Confirmation and Arrange the Rest Payment
The finished vacuum assisted casting product will be delivered to the Customer address at the scheduled time, including overseas service.
FAQs of Vacuum Casting China
QWhat materials can be vacuum cast?
A
Vacuum casting material is also known as polyurethane resin, The types of ABS materials are PX8150, DPI860, PX5118, Similar to PC material PX520, PX527; Rapid prototyping environmental protection material UP590; PP/PE material PX100,PX215; High temperature resistant castable PX223 and 6160, similar to sub-afterforce PX521 and excellent performance of 8400 soft rubber resin,8150PU Resin and so on, collectively referred to as composite materials.
What is vacuum casting?
A
Silica gel mold is one of the ways to make a prototype. It has the advantages of fast time, less cost and low probability of processing failure. More than 20 of the same products can be made using a single silicone mold. Silicone mold production steps can be divided into three steps.

Prototype Before making silicone mold, we need to make a prototype. Prototype can use more common ABS material, CNC processing can be.

After the silicone mold prototype is ready, start to make the silicone mold. After eight hours of drying, the silicone mold is cut open and the prototype is removed. At this point, the silicone mold is ready.

Injection type Inject the liquid gum material into the silica gel mold and dry it. The service life of silica gel mold is about 25 mold times.
What are the limitations of vacuum casting?
A
Shrinkage and easy deformation. Because the vacuum mold uses the principle of thermal expansion and cold contraction, if we do the hand plate according to the size of the customer's drawings, the liquid in the silica gel mold will shrink some after cooling, resulting in deformation. Vacuum mold is generally used to do the hand plate, and when doing the silica gel mold, it is necessary to do a little bigger than the size. But even so, the error of the hand plate out of the vacuum mold is relatively large, usually in 0.2mm or even larger.

low high temperature resistance, because the material of the vacuum materials is liquid, after high temperature heating and cooling, so in terms of performance than directly processed out of the plate. Usually CNC processing out of the hand, in terms of high temperature resistance can reach about 100 degrees, and the vacuum mold out of the hand, can only withstand the high temperature of about 60 degrees. In addition, the vacuum mold out of the hand, in the strength, hardness of these convenient CNC processing hand.
What are the advantages of vacuum casting?
A
The silicone mold does not deformation and shrink; High temperature resistance, They can be used repeatedly after mold forming; Facilitate the production of products

The silicone mold is of high quality and low price, the production cycle is relatively short, and the unnecessary loss can be prevented before opening the mold.

Production cycle of 3-7 days fast delivery, accuracy can be as high as ±0.1mm, suitable for small batch customization within 1000.

It is widely used in medical, robot, auto parts, digital, home appliances and other industries.

Industry Proto Mold Limited has an area of 3000 square meters and is the leading rapid prototyping supplier in China. We can provide customers with one-stop services from product design to prototype verification, mold manufacturing to mass production.

There are many metal prototype manufacturers, but we are one of the best choices for you.

Rapid Prototype Services(2023年10月04日)

gjprototyping — 2023-09-14T10:38:51+0900

https://www.gjprototyping.com/rapid-prototyping-services/

China Rapid Prototype Services are mainly divided into 3D printing and CNC Rapid Prototyping. Rapid prototype services or quick prototyping is a manufacturing technique for rapid prototype manufacturer to rapidly generate models or parts. Under the control and management of computer, relying on the existing CAD data, the rapid prototyping material is precisely piled up, the point is piled up into the surface, and the surface is piled up into three dimensions, and finally the entity is generated. It is possible to create very complex entities for China rapid prototyping factories without the mold.
Types of China Rapid Prototype Services
China Plastic Rapid Prototyping
Plastic rapid prototyping cnc machining can use ABS, PC, POM, PP, acrylic (PMMA), nylon, bakelite, teflon, PBT, PPS, PEET and other processing materials, in order to meet the different needs of the customers assembly testing and surface treatment.
Rapid Metal Prototyping
Reflect the information at the drawings, and the surface finishing quality is very highly.The use of Rapid Prototype in the field of mechanical production because of the characteristics of Rapid Prototype skill itself, it has been widely used in the field of mechanical production, and is mostly used in the production of single and small batch metal parts. Some special messy parts, because only a single production, or less than 500 pieces of small batch, generally they can be directly made by the rapid prototype with small batch production with low cost, short cycle.
Fast Prototyping/Rapid Prototyping vs 3D Printing

Rapid prototypes is a fast, cost-effective way of creating prototypes for new products. Instead of creating a product and then testing it in order to improve it, rapid prototyping services China allows you to test the product throughout the rapid prototyping manufacturing process. This reduces the risk of major errors or flaws occurring later in development. It's common for rapid prototype manufacturer to use different types of Rapid Prototyping methods to create their prototypes depending on what they're trying to accomplish with each project. Rapid prototyping manufacturing is a group of technologies that create a physical object from a computer-aided design (CAD) model. The key idea behind rapid prototypes is to build up layers of material by computer control instead of manual labor or traditional manufacturing techniques. This allows for parts to be created more quickly than other methods because both time and money are saved from not having a human operator manually creating each part individually by hand.

There is a lot of confusion surrounding the difference between 3D printing and rapid prototyping. While both terms are used interchangeably with one another, they are different processes.

Some common materials that are used in 3 D printing service include ABS rapid prototyping, polypropylene, rubber and glass filled nylon. Rapid prototyping is the process of creating a prototype using different methods, such as: Stereolithography (SLA rapid prototyping services China) , Selective laser sintering (SLS rapid prototyping process), Liquid resin infusion, which uses heat and pressure to fuse the powdered material into a solid piece.

Rapid Prototyping Technology Selection And Application

Rapid prototypes is mainly used for modeling parts that are difficult or expensive to make using traditional methods like CNC machining or mold injection molding (MIM). Because rapid prototypes creates a physical model rather than an image on screen, you can hold your part in your hand before it’s even made so you know exactly how it will look when finished. This makes rapid prototyping ideal for creating new products or testing out ideas before committing time or money into full production runs - which also helps China rapid prototyping factories reduce waste when designing various iterations until you get it right.

Rapid Prototyping Technology Application includes the following:

Fused Deposition Modeling (FDM rapid prototyping services China) – Material extruded through a heated nozzle melts polymers or other materials which are deposited onto a platform in successive layers and then fused together by a laser beam or electron beam from below. This FDM rapid prototyping process can be repeated until an entire object is complete.

Difference Between Traditional Prototyping And Rapid Prototyping

Rapid prototype services has changed that with more efficient and cost effective methods of creating models, like the plastic prototype manufacturing and rapid metal prototyping. Rapid prototyping uses 3d rapid prototyping services China to build fine details into the model that would otherwise be im possible with machining alone (like internal structures) or require multiple processes (like welding). This allows engineers to test their designs quickly and cheaply before moving forward with full production runs—and it can save rapid prototyping manufacturers millions in development costs. It's also easier to get a good quality model because rapid prototyping manufacturing machines can produce multiple layers of the same material at once. The rapid prototyping materials used are more accurate than those used in traditional modeling processes, so they're better for testing whether a new design will work or not before it goes into production. Rapid prototyping is faster than traditional modeling processes because it uses computers to do all of the calculations required for manufacturing the part, which means there's no need for human intervention.

How to Order China Rapid Prototype With Rapid Prototype Manufacturer
Send 3D (igs.step-stp, X-T) files and prototyping BOM list requirements
Send 3D (igs.step-stp, X-T) files and prototyping BOM list requirements
Send the 3D file and surface finishing request to email

Order Confirmation and down payment
Order Confirmation and down payment
Production will commence upon receipt of order confirmation and down payment records, The lead time is 7 working days, But it depends on the parts size, quantity and material options

Take photos for customer confirmation and arrange the rest payment
Take photos for customer confirmation and arrange the rest payment
The finished product will be delivered to the Customer address at the scheduled time,including overseas service.
China Rapid Prototype Services FAQs
QWhat are the key aspects of rapid prototyping technology?
A
Rapid prototyping technology is integrated and developed on the basis of modern CAD/CAM technology, laser technology, computer numerical control technology, precision servo drive technology and new material technology. Different kinds of rapid prototyping systems have different forming principles and system characteristics due to different forming materials. But the basic principle is the same, which is "layering, layer by layer."

SLA (laser rapid prototyping), Material: photosensitive resin;

FDM (melting accumulation molding), Materials: ABS, PC; and so on.

OBJET (high precision rapid prototyping), and SLA forming principle is similar, material: photosensitive resin.

Vacuum Casting/ silicone mold, using silica gel material to make simple mold, small batch production.

Low pressure perfusion( RIM) suitable for the structure of large pieces of production.
What are the rapid prototyping limitations?
A
Disadvantages of rapid prototyping service

Lack of accuracy.

Added initial costs.

Some types of rapid prototyping processes are still expensive and not economical.

Rapid prototyping material properties like surface finish and strength cannot be matched.

Rapid prototyping techniques requires skilled labour.

The range of materials used in rapid prototyping is limited.
Why rapid prototyping is used in product development?
A
Rapid prototype services elevates initial ideas to low-risk concept explorations that look like real products in no time. Rapid prototyping production allows designers to go beyond virtual visualization, making it easier to understand the look and feel of the design, and compare concepts side by side.
What is rapid prototyping and what are benefits of rapid prototyping?
A
Rapid prototyping methods are modern methods of rapid prototyping supplier for product development that allows engineers to compress design timelines by iterating faster to reach a final production-ready design. Sometimes it is used as a substitute to prototype CNC machined parts, urethane cast parts, or injection molded pieces.

Industry protomold company has an area of 3000 square meters and is the leading rapid prototyping supplier in China. We can provide customers with one-stop services from product design to prototype verification, mold manufacturing to mass production.

Plastic Injection Molding Services(2023年10月03日)

gjprototyping — 2023-09-14T10:38:02+0900

https://www.gjprototyping.com/plastic-injection-molding-service/

Plastic injection molding factory protomold plastics Mold is focus on high-quality China prototype injection molding services, and mold processing production cycle is short, automatic production line, high stability and mold precision characteristics, precision is strictly controlled in about 0.02mm.
Types of Plastic Injection Mold Service China For Sale
Automotive Product Mold
High-precision software is used to design molds with precise core and cavity dimensions, taking into account requirements such as insert molding and dual-mold molding, which are commonly used in the automotive industry. If the customer prefers this approach, the mold design will be adjusted accordingly.
Electronic Plastic Molding
China injection mold factory Proto Mold is focused on high-quality plastic injection mold production, and the mold processing production cycle is short, Electronics production line, high stability and mold precision characteristics, precision is strictly controlled in about 0.02mm. Plastic injection mold can produce a series of plastic parts of different shapes and sizes by the coordination of convex and concave die and auxiliary forming system.
Home Appliance Mold
The design team of protomold injection molding factory proto mold products has rich experience in mold structure optimization of plastic electronic products, avoiding more than 98% of scheme defects before mold opening, saving cost, and shortening the development cycle..
Medical Device Plastic Injection Molding
Medical equipment mold can produce a series of plastic parts of different shapes and sizes by the coordination of convex and concave die and auxiliary forming system.
How Does China Plastic Injection Mold Work?

The first step in the plastic injection molding process is to come up with the idea of making something useful, and then designing the product with cad software. You will need to design your part by using CAD software, such as the medical plastic injection. Once you have designed your part and mold, you can begin to create the tool path for cutting out the metal shape of your part. Now that you have your design, it's time to put it into a mold. You'll need to select the type of plastic material, which is most common done with a resin identification code (ric). You can find this information in your CAD file or on the product's packaging. In this step, we clamp the mold onto the injection molding machine and let it heat up until it's hot enough to melt the pellets of plastic into a liquid when they enter underneath the ram. This process makes sure that nothing is trapped inside, which could cause defects in your product.

A molten pool of plastic forms under the ram as it pushes forward, filling in every nook and cranny of your mold cavity. After injecting the molten plastic into a cavity within a steel or aluminum mold, we remove it from the press so that it can be cooled and hardened.

Once the plastic has been injected into the mold, plastic injection molding manufacturers remove it from the press so that it can be cooled and hardened. The mold is then cleaned up and inspected for any damage. Once we've verified that everything looks good, plastic injection molding factories workers will inspect your part as well.

China Plastic Injection Mold Design

In the process of China prototype injection molding such as the electric plastic molding, plastic injection molding design is a critical part of the process. Molds are made up of two main parts: cores and cavities. The core is where your plastic will be injected, and it's usually made from different plastic injection molding materials based on what kind of plastic you're using—for example, ABS requires an aluminum or steel mold for injection molding because ABS melts at a higher temperature than many other plastics. The cavity is what forms the shape that plastic injection molding factory will use as an injection-molded part. It's typically made from solid steel blocks (or sometimes multiple pieces).

The first step in plastic injection molding design involves creating a CAD model of your product designs so they can be used to create 3D molds with accurate dimensions. This step also helps facilitate communication between designers and molders so there aren't any misunderstandings about how parts should look once they're finished being molded. After this stage has been completed, it's time to move onto creating prototypes using the tools described above! These prototypes help illustrate exactly how products will look before going through production.

How to Order Plastic Injection Mold Service China
1
Upload/ Email your 3D drawing( igs, step.stp) files and Technical drawing to plastic injection molding factory Proto Mold

2
Get a quotation with Free DFM report within 2 days

3
Checking T1 samples: when you confirm the order, there is need of about 2-3weeks for finishing it.

4
Mass production: Once Confirmed the sample, We will finish the mass production at 4-7working days.

5
Reorder the parts from your injection molding.
FAQs of China Injection Mold Services
QHow many times can an injection mold be used?
A
Aluminum mold is about 6,000 -12000 cycles. But the full-scale steel injection mold production can stand 100,000+ cycles.

Mold life: high hardness of mold steel, made of injection mold wear resistance, long mold life. Aluminum alloy hardness is low, aluminum alloy made of poor wear resistance of injection mold, mold life is short.

Mold weight: the injection mold made of mold steel is heavy, and the injection mold made of aluminum alloy is light.

Mold manufacturing cost: mold steel injection mold made of high cost, aluminum alloy injection mold made of low cost.

Mirror polishing performance of mold: mirror polishing performance of injection mold made of mold steel is good, but mirror polishing performance of injection mold made of aluminum alloy is poor.
How many cycles does an injection mold?
A
First of all, we should see what material products, when choosing materials to do the mold to define, we are need to customize the mold material suitable for this material. There is usually a mold material report. P20 or 45# steel general ordinary mold design at least 300,000 mold times, the life of many molds can reach 1 million mold times, of course, usually need to maintain good.
How long does it take to injection mold plastic?
A
Different mold manufacturers, manufacturing a pair of injection mold under the premise of the same quality is not the same time. Some people think that the longer the cycle, the finer the workmanship, the better the quality. In fact, this is wrong, because they are not professional, so they need longer time to manufacture, and because they are not professional, they need more time to repair. But it is not the shorter the better, because this whole mold manufacturing process takes time.

The normal time for professional mold manufacturers to manufacture a pair of injection mold is 50-65 days, depending on the degree of mold difficulty, the minimum time of conventional mold is generally 30 days, the longest time is generally not more than 75 days. Only professional manufacturers with years of production level to make a pair of high-quality injection mold.

PROTO-MOLD is a very professional injection MOLD manufacturer. We continue to innovate and optimize the mold structure to provide high quality injection mold. For injection mold, now many manufacturers can do. But just because you can do it doesn't mean you can do it well. No matter what things, only the most professional is the most trusted customers. As a professional mold manufacturer, in many years of mold production experience constantly summarized and explored, now has a set of injection mold design concept and manufacturing process. In the design of every detail is through careful analysis of certification, in the work is also put in the hands of injection mold manufacturing for many years.

Proto-mold has always insisted on doing the most professional things, give customers the most convenient service, WE believe that our professional can solve your problems!
What Plastics Can you injection Mould?
A
All the plastic can be produced, it is up to your production requirement.

We can choose the suitable materials for you according to the structure of your product, useful.

Acrylic ( PMMA)

ABS (Acrylonitrile Butadiene Styrene)

PC (Polycarbonate)

PPA (Aliphatic Polyamides)

POM (Polyoxymethylene)

PMMA (Polymethyl Methacrylate)

PP (Polypropylene) PBT (Polybutylene Terephthalate)

TPE( Thermoplasitc elastomer)

TPU (Thermoplastic polyurethane)

For more information about types of rapid prototyping, please feel free to contact us!

Nylon 66+GF30 3D Printing(2023年10月02日)

gjprototyping — 2023-09-14T10:37:15+0900

https://www.gjprototyping.com/nylon-66gf30-3d-printing-service/

Nylon glass fiber is a kind of white powder, compared with ordinary plastic, its tensile strength, bending strength increased, thermal deformation temperature and material modulus increased, the thermal deformation and shrinkage of the material decreased, but the surface becomes rough, impact strength slightly reduced. The results show that the mechanical properties, dimensional stability, heat resistance and aging resistance of PA are improved obviously when 30% glass fiber is added to PA, and the fatigue strength is 2.5 times of that without. Nylon glass fiber materials are mainly used in automobile, home appliances and consumer electronics fields. The molding process of nylon glass fiber material is roughly the same as that of unreinforced nylon, but due to the increase of melt viscosity, the injection pressure and injection speed should be appropriately increased, and the temperature of barrel should be increased by 10°C~40C. During processing, the glass fiber will be oriented along the melt flow direction, thus enhancing the mechanical properties and dimensional stability of orientation direction.
3D Printed Nylon Glass Fiber Material Properties

3D printed nylon and glass fiber,PA3200GF(Nylon + glass fiber)

Glass fiber nylon powder PA3200 GF is a white, glass beaded poly amide 12 powder characterized by a combination of rigidity and good elongation at break.Glass fiber filled nylon powder (30% glass fiber), glass fiber filled PA12 nylon powder, white.
Print the advantage of Nylon 66 GF30 3d Printing
1. Parts used under high temperature conditions

2, Need to have high rigidity, high thermal deformation resistance

3, Need specific stiffness, high thermal deformation temperature and low

3d Printed Nylon Glass Fiber Materials Info
3D Printed Nylon is a high precision photosensitive resin material.

1
The properties of nylon glass fiber

In the field of plastic 3D printing service, the addition of glass fiber improves the mechanical properties, wear resistance, thixotropic properties, dimensional stability and thermal deformation resistance of nylon, effectively improving the machinability of nylon. But at the same time, the addition of glass fiber also increases the surface roughness of the product, which adversely affects the appearance of the product.

With the rapid development of 3D printing and rapid prototyping services, the application of fiberglass reinforced nylon in 3D printing field has also been significantly increased. Glass fiber not only improves the mechanical strength of nylon to a certain extent, but also more effectively improves the defects of high thermal shrinkage and poor dimensional stability of nylon, making it more suitable for the needs of 3D printing materials

2
Characteristics

ø Suitable for objects requiring the best resistance to impact and high temperature.

ø Extremely high stiffness and strength

ø Large operating temperature range

Good chemical resistance and UV linear resistance

Excellent layer adhesion

Low warpage effect

3
Application of nylon glass fiber material

Best suited for applications requiring high stiffness and low abrasive wear, fully functional parts (bearings, bushings, gears, industrial fixtures), mechanical parts, complex and complex geometry and the automotive industry.

We carry two Nylon glass fiber materials for 3D printing:

Nylon glass fiber materials like White color

Nylon glass fiber materials like black color

For more information about protomold cost, please feel free to contact us!

There are many prototyping companies, but we are one of the best choices for you.

Rapid Metal Prototyping(2023年10月01日)

gjprototyping — 2023-09-14T10:36:24+0900

https://www.gjprototyping.com/metal-rapid-prototyping-service/

The advantages of the rapid metal prototyping can very accurately reflect the information in the drawings, and the surface finishing quality is very high. The use of rapid metal prototyping services in the field of machine production because of the characteristics of rapid prototype service skill itself, has been widely used in the field of mechanical production and is mostly used in the production of single and small batch metal parts for metal prototype manufacturers. Some special messy parts, because only a single production, or less than 500 pieces of small-batch, generally they can be directly made by the rapid prototype with small batch production with low cost, short cycle. Sheet metal prototype fabrication can use Aluminum alloy, magnesium alloy, brass, stainless steel, and other processing materials. The surface finishing can be done the High Polishing, Grinding, Polishing, Sandblasting, Oxidation, Electroplating, Powder Coating, and Gas Hardened. Short-time gas nitriding, DLC, heat treatment, and so on.
Rapid Metal Prototyping Material Info
Aluminum Alloy
Aluminum alloy is one of the most widely used non-ferrous metal structural materials in the rapid prototype by metal prototype manufacturers, and they has been widely used in aviation, aerospace, automobile, medical, rapid prototype model. At present, Aluminum alloy is the most widely used alloy in rapid prototype. It has the advantages of easy processing and forming, good rigidity and rich anodize coloring.
Sheet Metal Prototype Fabrication Material Info
6061 Aluminum Rod
1
6061 aluminum rod representative uses include aerospace fixtures, electrical fixtures, and communication fields, also widely used in automation machinery parts, precision processing, mold manufacturing, electronics and precision instruments, SMT, PC board solder carrier, and so on. It is a heat-treatable alloy with good formability, weldability, machinability, and moderate strength. It can still maintain good operation after annealing.

2
6061-T651 is the main alloy of 6061 alloys. It is a high-quality aluminum alloy produced by heat treatment and pre-drawing process, but its magnesium and silicon alloys have many characteristics. It has excellent processing performance, excellent welding characteristics and electroplating, good corrosion resistance, high toughness, and no deformation after processing, material density without defects and easy polishing, easy coloring film, excellent oxidation effect, and other excellent characteristics. The application of plate belts is widely used in decoration, packaging, construction, transportation, electronics, aviation, aerospace, weapons, and other industries. Aerospace aluminum is used to make aircraft skin, fuselage frame, girder, rotor, propeller, fuel tank, siding, and landing gear prop, as well as rocket forging ring, spacecraft siding, etc. Transportation aluminum is used for automobiles, subway vehicles, railway buses, high-speed bus body structure material, car doors and windows, shelves, car engine parts, air conditioners, radiators, car body plates, wheel hub,s and naval ship materials.

6061 Aluminum Alloy Element
The main alloying elements of 6061 aluminum alloy are magnesium and silicon, and form Mg2Si phase. If contain a certain amount of manganese and chromium, can neutralize the bad effect of iron; Sometimes a small amount of copper or zinc is added to improve the strength of the alloy without significantly reducing its corrosion resistance; There is also a small amount of copper in the conductive material to offset the bad effects of titanium and iron on electrical conductivity; Zirconium or titanium can refine grain and control recrystallization structure. Lead and bismuth are added to improve machinability. Mg2Si is solidly dissolved in aluminum, which makes the alloy have the function of artificial age hardening. The main alloying elements in 6061 aluminum alloy are magnesium and silicon, with moderate strength, good corrosion resistance, weldability and good oxidation effect.

Mg-Al 6061-T651 is the main alloy of 6-series alloy, which is a high-quality aluminum alloy product after heat treatment and pre-drawing process. Mg-al 6061 has excellent machining performance, good corrosion resistance, high toughness and no deformation after processing, easy coloring film, excellent oxidation effect and other excellent characteristics.

Main uses: widely used in various industrial structural parts requiring certain strength and high corrosion resistance, such as manufacturing trucks, tower buildings, ships, trolleys, railway vehicles.

For more information about practical prototype solutions, please feel free to contact us!

Proto-mold Prototyping Services(2023年)

gjprototyping — 2023-07-27T15:02:33+0900

https://www.gjprototyping.com/services/

At Proto-mold, we are making the world's finest prototype printing parts and prototype service for our customers. Proto-mold is a full-service platics prototyping company specializing in 3D printing service, rapid prototyping services, rapid tooling and low volume plastic molding. Need workable units for customers, trade shows or regulatory approval? Send us your 3D CAD model through our secure online form and we will provide you with a free quote of different types of prototypes.

Different Types of Prototype Services
Rapid Prototype Services
Rapid prototypes is an important performance of design. The emergence of modern manufacturing processes (such as CNC processing, silica gel mold, 3d printing and rapid prototyping services ) has shortened the processing cycle of rapid samples, improved the accuracy, and diversified the selection of production rapid prototyping materials.

China Sheet Metal Fabrication
Sheet metal service has the characteristics of light weight, high strength, conductive ,low cost, good performance in large-scale production. Sheet metal fabrication service has been widely used in the fields of electronics, communications, automobile industry, medical equipment and other fields.

China Vacuum Casting Prototyping
Silica gel moulds are an effective way to manufacture functional rapid prototypes and plastic parts for small batch production. Vacuum casting silicone mold can help you customize small batch production parts at a fast speed. Vacuum casting service can balance high quality production parts with the shortest lead time.

Plastic Injection Molding Services
Injection molding services can form plastic parts with complex structure, precise size and good internal quality at the same time, So Plastic injection molding services can be an ideal method for producing parts across a widely use in spectrum of industries and end use plastic products applications.

Pressure Die Casting China
Die casting mold are usually made of stronger alloys than the parts being processed. So die casting parts are suitable for mass production, high dimensional accuracy.

China 3D Printing Wholesale
3 D printing service is usually achieved by using digital technology material printers. Custom 3d printing services is often used in mold manufacturing, industrial design and other fields to make models, and gradually used in the direct prototyping and manufacturing of some products.

Proto-mold Custom Rapid Prototyping Solution
Automotive Prototype
Automotive
The application of plastic 3d printing service in automobile includes R&D and trial production (modeling stage, design stage, development stage) and fixture (welding workshop, final assembly workshop).
Automotive

Application of Rapid Prototyping in Medical Field
Medical
3D rapid prototyping artificial organs have achieved certain achievements in the field of organ transplantation, and are used in bone, artificial blood vessels, skin, blood vessel splints, heart tissue and cartilages. Medical moulded products are variety of types characterized. Rapid Prototypes are required in the trial production and marketing stage. For single equipment production, Proto mold has custom 3d printing services, CNC machining rapid prototyping and other processes are used to complete the sample manufacturing, such as various CT machines, analytical instruments, magnetic resonance instruments, medical device shells, etc. Small batch product supply, the use of silica gel mold, RIM molding, vacuum plastic molding, RTM and other small batch production process, combined with key components of numerical control processing, very suitable for the production of less than 100 sets of large and medium equipment.
Medical

Industrial Rapid Prototyping
Industrial
Industrial rapid prototyping can be verified throughout the design and development, including conceptual models, appearance prototypes, structural prototypes, engineering prototypes, and short-run low vacuum manufacturing.
Industrial

Rapid Prototyping in Cosmetics Industry
Cosmetics
The appearance rapid prototypes is used to show the shape, size, color, and texture of the final product, prototyping a visual, touchable entity designed to precisely replicate the look and feel of the real product.
Cosmetics

Robot Prototyping
Robot
With the rapid development of the intelligent robot industry, due to humanoid design, complex product structure, high production cost and long cycle of traditional process, and unable to timely respond to the rapidly changing market rhythm, custom 3d printing services, CNC machining rapid prototyping, silica gel mold, RIM molding are used to complete the manufacturing of rapid prototypes for product testing, display and promotion.
Robot

Rapid Prototyping in Aerospace Industry
Aerospace
3 D printing service not only printed the parts of aircraft, missiles, satellites, manned and cargo spacecraft, but also printed the engine, uav, microsatellite and other aerospace field complete machine, plastic 3d printing service has achieved significant benefits in the cost, cycle, weight and other aspects, fully shows the application prospect of 3 d printing technologies in this field.
Aerospace
Difference between Rapid Prototyping and Additive Manufacturing
The difference of parts caused by forming principle
3 D printing service is a type of additive manufacturing prototyping, which works by cutting models into N layers /N multipoints and then building them up layer by layer/bit by bit in order, like building blocks. Therefore, 3 D printing service can effectively process and produce complicated parts, such as hollowed-out parts, while rapid CNC prototyping can hardly process hollowed-out parts and precision parts.

Rapid prototyping CNC machining is a material reduction manufacturing, through the high-speed operation of a variety of tools, according to the programming knife cutting the required parts. Therefore, rapid prototyping CNC machining can only process the rounded Angle, with a certain degree of radian, rapid CNC prototyping can not directly process the inner right Angle , through wire cutting/spark and other processes to achieve. External right Angle CNC machining rapid prototype is no problem. Therefore, parts with an inner right Angle can be considered for 3 D printing service processing and production. About the surface, if the part surface area is more complicated, we will recommended to choose custom 3d prototyping printing, rapid CNC prototyping surface is time-consuming, and if the programming and operating master is not experienced enough, it is easy to leave obvious lines on the parts.

Robot Prototyping(2023年)

gjprototyping — 2023-07-27T15:01:57+0900

https://www.gjprototyping.com/robot-prototyping.html

Robot Prototyping
The shell structure of the robot will be complex, and the parts will be relatively large. 3D printing, CNC Milling production and Vacuum casting are very suitable for the test of robot projects and short-run and small batch production in the market.

The rapid product design prototype manufacturer Proto Mold provides rapid prototyping and manufacturing solutions to meet the growing needs of the robotics industry. We offer reliable manufacturing services that provide fast turnaround times and a high level of quality control, so you can expect parts to be delivered quickly and with the highest possible quality. Whether you need a prototype of a complete robotic system or want to build complex parts, you can count on Proto Mold for just-in-time delivery. Not only will we help you get your prototype to market quickly, but we'll also guarantee a high-quality and accurate product at an affordable price.

Application of robotic prototypes in injection molds
Prototyping and design of robots and manipulators (based on working specifications or other parameters)

Rapid prototyping of robotic devices, sensors, and actuators (including web-based manufacturing/prototyping)

Prototyping and simulation of micro and nanosystems.

Automated manufacturing processes, systems, and technologies.

Prototyping of robot-assisted medical devices and biomedical engineering applications.

Prototyping for information retrieval.

Other paradigms and emerging technologies are applicable to the prototyping of robotics and artificial intelligence applications.

If you want to know more details of robot injection molding, please visit our website.

Rapid Prototype Services(2023年)

gjprototyping — 2023-07-27T15:01:24+0900

https://www.gjprototyping.com/rapid-prototyping-services/

China rapid prototyping services are mainly divided into 3D printing and CNC Rapid Prototyping. Rapid prototype services or quick prototyping is a manufacturing technique for rapid product prototype manufacturer to rapidly generate models or parts. Under the control and management of computer, relying on the existing CAD data, the rapid prototyping material is precisely piled up, the point is piled up into the surface, and the surface is piled up into three dimensions, and finally the entity is generated. It is possible to create very complex entities for China rapid prototyping factories without the mold.

Different Types of Rapid Prototyping Services

China Plastic Rapid Prototyping
Plastic rapid prototyping cnc machining can use ABS, PC, POM, PP, acrylic (PMMA), nylon, bakelite, teflon, PBT, PPS, PEET and other processing materials, in order to meet the different needs of the customers assembly testing and surface treatment.

Rapid Metal Prototyping
Reflect the information at the drawings, and the surface finishing quality is very highly.The use of Rapid Prototype in the field of mechanical production because of the characteristics of Rapid Prototype skill itself, it has been widely used in the field of mechanical production, and is mostly used in the production of single and small batch metal parts. Some special messy parts, because only a single production, or less than 500 pieces of small batch, generally they can be directly made by the rapid prototype with small batch production with low cost, short cycle.

Fast Prototyping/Rapid Prototyping vs 3D Printing

There is a lot of confusion surrounding the difference between 3D printing and rapid prototyping. While both terms are used interchangeably with one another, they are different processes.

3 D printing service is a subset of rapid prototypes which uses layers to build an object. The process is slower than rapid prototyping and can take hours or even days to create something. With this type of printing, there are no limitations on the amount of time needed for 3 d rapid prototyping companies to produce your part because it all depends on how many layers will be needed in order for your part to be produced properly.

Some common materials that are used in 3 D printing service include ABS rapid prototyping, polypropylene, rubber and glass filled nylon. Rapid prototyping is the process of creating a prototype using different methods, such as: Stereolithography (SLA rapid prototyping services China) , Selective laser sintering (SLS rapid prototyping process), Liquid resin infusion, which uses heat and pressure to fuse the powdered material into a solid piece.

Rapid Prototyping Technology Selection And Application

Rapid prototypes is mainly used for modeling parts that are difficult or expensive to make using traditional methods like CNC machining or mold injection molding (MIM). Because rapid prototypes creates a physical model rather than an image on screen, you can hold your part in your hand before it’s even made so you know exactly how it will look when finished. This makes rapid prototyping ideal for creating new products or testing out ideas before committing time or money into full production runs - which also helps China rapid prototyping factories reduce waste when designing various iterations until you get it right.

Rapid Prototyping Technology Application includes the following:

Difference Between Traditional Prototyping And Rapid Prototyping

Rapid prototyping methods are modern methods of rapid prototyping supplier for product development that allows engineers to compress design timelines by iterating faster to reach a final production-ready design. Sometimes it is used as a substitute to prototype CNC machined parts, urethane cast parts, or injection molded pieces.

Rapid Prototyping in Cosmetics Industry(2023年)

gjprototyping — 2023-07-27T15:00:51+0900

https://www.gjprototyping.com/rapid-prototyping-in-cosmetics-industry.html

Application of Rapid Prototyping
Services for Cosmetics
The appearance prototype most directly reflects the advantages and disadvantages of the product, so it is very important to ensure the quality of the appearance prototype model.

When we hear the word "prototype," we think of a complex device that may still have imperfections and is the first and only one of its kind. Prototypes are usually associated with industrial machines and mechanisms. However, prototyping services applies to any sector. This also applies to cosmetics.

Let's take a look at some practical ideas for cosmetic fast prototyping.

The cosmetics industry
Rapid prototyping services have revolutionized the cosmetics industry by providing efficient and cost-effective ways to create plastic prototypes for new products. With the help of a plastic injection molding factory, the rapid 3D printing services, and plastic prototype manufacturing, cosmetics companies can now quickly and accurately produce models of new designs, textures, and shapes. This enables the industry to bring new products to market faster, while reducing costs and improving quality. Proto Mold is a leading provider of rapid prototype services, offering their expertise in plastic injection molding and other innovative technologies to help cosmetics companies stay ahead of the curve.

Cosmetics is a fast-growing industry. 300,000 new cosmetic products are created every year. Until a few years ago, the cosmetics industry consisted mainly of large companies with a lot of resources, producing synthetic and rare ingredients. Since then, however, there has been a trend toward environmentally friendly natural cosmetics. With the trend toward "natural" products, the industry has changed as well. Most organic ingredients can be extracted without sophisticated equipment, and many small local businesses have sprung up offering natural and homemade products.

Organic. 95% of the products are natural. Usually, they are products that contain some inorganic elements for which natural analogues do not exist. Still a very viable and effective ingredient.

Made from over 70% organic ingredients. Or three ingredients. These are common traders. The product is quite good and sells at a good price, but is not a market leader.

As one of prototyping companies, we will do our best to meet all the needs of customers.

Rapid Prototyping in Aerospace Industry(2023年)

gjprototyping — 2023-07-27T15:00:21+0900

https://www.gjprototyping.com/rapid-prototyping-in-aerospace-industry.html

The need for additive manufacturing in the aerospace industry

Today, the aerospace 3d industry is faced with budget constraints and is driven entirely by cost. The ratio of purchase to flight is typically low, around 10-20% globally. It is the ratio of the raw material used for a component to the weight of the component itself. The aviation industry is set to grow significantly over the next 20 years. This will expand the lucrative market for additive manufacturing technology from defense applications to commercial aircraft. The demand for more innovative designs, coupled with increasing budget constraints, is forcing the exploration of alternative design and production technologies. Many aerospace companies are currently investigating various prototyping processes.

Advantages of using prototyping

Lower quality economy

Freedom of design

Material efficiency

Predictable production

Reduced assembly

Characteristics of aerospace prototyping

-The high number of design iterations means that rapid prototyping can save time and cost.

In summary, prototyping services has contributed to almost all areas of engineering: mechanical, electrical and electronic, materials, aerospace and, above all, biomedical. The aerospace industry has absorbed all processes and functions from design concept to near-end-of-life repair. Rapid CNC prototyping technology is used to economically shorten product growth cycles and is the ideal method for the aerospace industry.

If you want to know more kinds of aerospace 3d printing products, please contact us.

Proto Mold Product Prototype Solutions(2023年)

gjprototyping — 2023-07-27T14:59:48+0900

https://www.gjprototyping.com/prototype-solutions/

China protomold company Proto Mold offers prototype printing services for every industry, product prototype solutions for visual models and rapid prototype services for low volume & short-run production. And product practical prototype solutions include the Automotive, Medical, Aerospace, Robot. At Proto Mold, customers can manufacture your design with speed, agility, quality and proper protomold cost.

Automotive
The rapid prototyping application production of automobiles always runs through the entire stage of the automobile design and development cycle, including proof of concept, visualization of CAD digital models, etc.

Industrial
Services for Industrial
Industrial prototypes can be verified throughout the design and development, including conceptual models, appearance prototypes, structural prototypes, engineering prototypes, etc.

Cosmetics
Services for Cosmetics
The appearance prototype are most directly reflect the advantages and disadvantages of the product, so it is very important to ensure the quality of the appearance product prototype model.

Aerospace
In the Aerospace field, 3d printing solution technology is mainly applied in the production of aircraft wings and Drone flying, and the manufacture of important components in the aviation system, which plays a key role in aviation manufacturing. 3D printing technology can be applied to the manufacture of aero-generator to improve their efficiency.

China protomold company Proto Mold offers prototype printing services for every industry, product prototype solutions for visual models and rapid prototype services for low volume & short-run production. And product prototype solutions include the Automotive, Medical, Aerospace, Robot. At Proto Mold, customers can manufacture your design with speed, agility, quality and proper protomold cost.

Polycarbonate 3D Printing(2023年)

gjprototyping — 2023-07-27T14:57:41+0900

https://www.gjprototyping.com/polycarbonate-3d-printing-service/

Polycarbonate (PC) is a very strong, lightweight and transparent thermoplastic with a Rockwell hardness of R 121, It harder than PMMA, ABS and PLA. Polycarbonate for 3d prototype printing can withstand tensile and torsional stresses that can break, deform or crack other materials. The polycarbonate for 3d printing is malleable when it cools and can bend without breaking. The material properties of polycarbonate 3d printing make it the most commonly used industrial thermoplastic.

Polycarbonate 3D Printing Material Properties

Polycarbonate material is a true thermoplastic material with all the characteristics of engineering plastics. It has the characteristics of high strength, high temperature resistance, impact resistance, bending resistance and so on. The surface is layered with general accuracy and can be used as the final parts. The prototype made of PC material can be directly assembled and used, which is widely used in transportation and home appliance industry. The strength of PC is about 60% higher than ABS material, with super engineering material properties! PC material has strong mechanical properties, tensile strength, bending strength is very good, temperature resistance up to 140℃.

Design Specifications of Polycarbonate 3D Printing
● Unique FDM processing technology makes its surface has obvious layer thickness texture;

● Accuracy control 0.1mm, after processing deviation;

● Can be polished, electroplating, painting, splicing;

● Monochrome, not full color printing. It is not suitable for the design with high requirements for details or rich surface texture;

● The minimum thickness can be 0.127mm;

● Limited aperture, thin wall > 1mm;

● Suitable for thread;

● General water tightness;

3D Printing Polycarbonate Materials Info
Application fields
1
Automobile industry

2
Aerospace

3
Medical instruments

There are include Polycarbonate 3d Printing materials
3D Printed like White (Polycarbonate 3d Filament Printing materials.）

As a product prototype maker, we will do our best to meet all the needs of customers.

Vacuum Casting Plastic(2022年10月25日)

gjprototyping — 2022-10-08T18:25:04+0900

https://www.gjprototyping.com/vacuum-casting-plastic-service/

Vacuum casting plastic parts process: free mold opening, low production cost, forming speed, high processing accuracy, support small batch customization and other characteristics, which can greatly reduce the product research and development costs and risks, but also accelerate the development progress.

Vacuum Pressure Casting Material Properties

Proto-Mold can help you to make the cost cheaper with fast lead time in the short run small batches production. We have the 15 years experienced engineer to do the silicone mold. High vacuum die casting method is one of the best rapid cnc prototyping way to do it .

Shortcomings of PP
low dimensional accuracy, insufficient rigidity, poor weather resistance, it has a shrinkage phenomenon, moulding, easy aging, brittle, easy deformation.

Vacuum Pressure Casting Materials Info
1
Composite ABS material HEI-CAST 8150 is a new type of casting material with good physical properties, fast curing speed, high dimensional accuracy of finished products and sufficient practical strength. It can be used to confirm the shape and strength of injection molded parts, and also can be used for small batch production of final products.

2
ABS material HEI-CAST 8150, DPI860, PX5118 Similar to PC material, PX520, PX527; Fast prototyping environmental protection material UP590; PP/PE material PX100,PX215; High temperature resistant castables PX223 and 6160.

3
PP has the best heat resistance, thermal deformation temperature of 80-100℃, can be boiled in boiling water. PP has good stress cracking resistance and high bending fatigue life, commonly known as "100 fold adhesive". The comprehensive performance of PP is better than PE material. PP products of light weight, good toughness, good chemical resistance.

Titanium 3D Printing(2022年10月24日)

gjprototyping — 2022-10-08T18:24:30+0900

https://www.gjprototyping.com/titanium-3d-printing-service/

3D printing technology of Titanium alloy parts have very high strength, precise dimensions, and their mechanical properties are better than the forging process. Because of its good bio compatibility and excellent mechanical properties, titanium alloys are mainly used in biomedical materials, aerospace, and precision instruments.

Titanium 3D Material Properties

3D printing technology began to appear in the 1990s. Its development is based on high-energy thermal cladding technology and rapid prototyping technology. Compared with traditional manufacturing technology, it does not need to go through various cutting tools and a variety of complicated processes. The processing time is reduced, and the processing and manufacturing accuracy of components with complex structures are higher. At present, titanium alloy products have been applied in many fields. The structure of these products is relatively complicated, the variety is large, the batch is small, and the performance requirements are high. Traditional manufacturing technology cannot meet the requirements of these products, while 3D printing technology can meet the requirements of titanium alloy products. Manufacturing technology and performance requirements have been widely used.

Print the advantage of Titanium 3D Printing
3D printing technology began to appear in the 1990s. Its development is based on high-energy thermal cladding technology and rapid prototyping technology. Compared with traditional manufacturing technology, it does not need to go through various cutting tools and a variety of complicated processes. The processing time is reduced, and the processing and manufacturing accuracy of components with complex structures are higher. At present, titanium alloy products have been applied in many fields. The structure of these products is relatively complicated, the variety is large, the batch is small, and the performance requirements are high. Traditional manufacturing technology cannot meet the requirements of these products, while 3D printing technology can meet the requirements of titanium alloy products. Manufacturing technology and performance requirements have been widely used.

Titanium 3D Printing Materials Info
Titanium alloy has the following excellent characteristics
1
High specific strength. The density of titanium alloy is only 60% of steel. The strength of pure titanium is close to that of ordinary steel. Some high-strength titanium alloys exceed the strength of many alloy structural steels. Therefore, the specific strength (strength/density) of titanium alloy is much greater than other metal structural materials, and parts with high unit strength, good rigidity and light weight can be manufactured.

2
High thermal intensity. The service temperature of titanium alloy is several hundred degrees higher than that of aluminum alloy, and it can work for a long time at a temperature of 450℃~500℃. The working temperature of aluminum alloy is below 200°C.

3
Good corrosion resistance. Titanium alloy works in moist atmosphere and sea water medium, its corrosion resistance is far better than stainless steel, and its resistance to pitting corrosion, acid corrosion and stress corrosion is particularly strong.

4
Good low temperature performance. Titanium alloys can still maintain their mechanical properties at low temperatures. For example, TA7 can maintain a certain degree of plasticity at -253°C. Therefore, titanium alloy is also an important low-temperature structural material.

There are include Titanium 3D Printing materials
Ti6Al4V

If you want to know more about titanium 3d printing cost, please contact us.

As a product prototype maker, we will offer high quality prototype printing for sale, anything you need, please leave us a message.

Stamped Sheet Metal Parts(2022年10月18日)

gjprototyping — 2022-10-08T18:24:01+0900

https://www.gjprototyping.com/stamped-sheet-metal-parts-service/

Stamped Sheet Metal Parts

Proto-mold purchased advanced large laser cutting machine 3 sets, Amada precision CNC bending machine 15 sets, heavy oil pressing machine 3 sets and riveting machine, hole pumping machine, tapping machine, drilling machine and other sheet metal processing equipment.

Sheet oem metal stamping processing commonly used materials

galvanized steel plate SECC
The base material of SECC is general cold-rolled steel coil, which becomes electrogalvanizing product after continuous electrogalvanizing production line goes through degreasing, pickling, electroplating and various post-treatment processes. SECC not only has the mechanical properties and similar machinability of ordinary cold rolled steel sheet, but also has superior corrosion resistance and decorative appearance. In the electronic products, home appliances and furniture market has a great competitiveness and substitution. For example, SECC is commonly used in computer cases.

As one of stamped sheet metal parts manufacturers, we can offer kinds of metal sheet stamping parts for sale, if you are interested, please leave us a message.

If you want to know more about product prototype, please contact us.

We can also offer kinds of metal prototyping services for customers, anything you need, please contact us.

Stainless Steel Printing(2022年10月17日)

gjprototyping — 2022-10-08T18:23:31+0900

https://www.gjprototyping.com/stainless-steel-printing-service/

For parts with complex structure, metal 3D printing technology can realize integral printing forming, avoiding mass increase and potential quality defects caused by welding forming a complex part after disassembling and manufacturing, and even canceling the assembly of complex parts.

Stainless Steel Printing Material Properties

3D printing 316L stainless steel is very accurately due to its excellent coating resolution (30-40 µm) and laser accuracy. Unlike polymer powder sintering, stainless steel 3d printing service through DMLS requires the addition of infrastructure to connect parts to the plate and enhance unique geometry such as overhang.

Print the advantage of Stainless Steel Printing
3D printing 316L stainless steel is very accurately due to its excellent coating resolution (30-40 µm) and laser accuracy. Unlike polymer powder sintering, printing stainless steel through DMLS requires the addition of infrastructure to connect parts to the plate and enhance unique geometry such as overhang.

Stainless Steel Printing Materials Info
3D printing stainless steel filament is a high precision photosensitive resin material
1
Stainless steel is different from carbon steel, the current chromium content is different, 10.5% of the lowest chromium content of the steel alloy, stainless steel is not easy to rust corrosion. At present, there are three kinds of stainless steel applied in metal 3D printing: austenitic stainless steel 316L, martensitic stainless steel 15-5pH, martensitic stainless steel 17-4pH.

2
Austenitic stainless steel 316L, with high strength and corrosion resistance, can be reduced to low temperatures in a wide temperature range, can be used in aerospace, petrochemical and other engineering applications, also can be used in food processing and medical fields.

3
Martensitic stainless steel 15-5pH, also known as martensitic aging (precipitation hardening) stainless steel, has high strength, good toughness, corrosion resistance, and can be further hardened, is ferritic. Currently, it is widely used in aerospace, petrochemical, chemical, food processing, paper making and metal processing industry.

4
Martensitic stainless steel 17-4pH, up to 315℃ still has high strength and toughness, and super corrosion resistance, with laser processing state can bring excellent ductility.

5
Parts can be machined, spark-eroded, welded, shot-peened, polished and coated if required. For parts that need to be sterilized and highly corrosion resistant.

There are include Stainless Steel Printing materials.
Proto Mold 316L (A) DATASHEET

If you want to know more types of rapid prototyping, please visit our website.

SLS Nylon Printing(2022年10月11日)

gjprototyping — 2022-10-08T18:23:02+0900

https://www.gjprototyping.com/sls-nylon-printing-service/

3D printed nylon parts can be used for product verification or directly used as functional products. The product is 3D printing with light weight and shorter production cycle. It has great application space in automobile, aerospace, art creation, medical treatment and other fields. SLS products have many surface pores after forming, and the surface roughness is about Ra12.5. The surface roughness, finish and coloring of SLS products cannot meet the requirements of practical use.

SLS Nylon Printing Material Properties

ylon material, as a classic material, is famous for its excellent durability, high specific strength, high toughness, low wear resistance and corrosion resistance, and has been widely used in the field of processing and manufacturing.

Nylon is a name for Polyamide fiber. It's called PA . For some users who often use PLA, PLA printing is flexible, suitable for many occasions, and It has the general strength required for ordinary occasions, but when it is used in professional occasions, it will find it is not suitable. PLA printed parts cannot be exposed to sunlight for long periods of time and are not suitable for applications above 100°C. If ABS is used for 3D printing, it will be found that it is more durable than PLA. However, 3D printed ABS parts are usually not as strong as injection parts, and printed parts are generally not strong enough due to the adhesion between layers.

Nylon consumable is a kind of high strength, very durable 3D printing consumable. Very tough, at the same time good adhesion between layers, more solid than ABS consumables.

Mechanical Properties of SLS Nylon Printing
Nylon has excellent mechanical properties. Its tensile strength, compressive strength, impact strength, rigidity and wear resistance are better, suitable for manufacturing some need to high strength, high toughness products. However, its mechanical properties are greatly affected by temperature and humidity, and its tensile strength decreases with the increase of temperature and humidity. Nylon has good impact properties. It increases with the increase of temperature and water absorption, and hardness decreases with the increase of water content.

Nylon 12 SLS Powder Printing Material Info
Application of durable nylon material in 3D printing.
1
complex and thin-walled pipes (electric tools, aerospace equipment).

2
Shell products.

3
Impeller and connector.

4
Sports consumer goods.

5
Car dashboard and lattice window.

6
Assembly design.

7
Functional prototypes close to the performance characteristics of the product for final use.

8
Suitable for small and medium volume rapid manufacturing.

9
Requirements for medical applications that are USP Class VI or bioadaptable.

10
Parts processed by lathe or bonded by adhesive.

11
Complex products and plastic prototypes.

12
Appearance, structure or functional prototype.

We carry two Nylon materials for 3D printing
Nylon-like White (Accura SLS 3200)

Nylon-like Black (Accura PA 12)

As one of prototyping companies, we can offer high quality rapid prototyping services for clients, anything you need, please leave us a message.

SLA Printing(2022年10月10日)

gjprototyping — 2022-10-08T18:22:31+0900

https://www.gjprototyping.com/sla-parts-service/

SLA is focused on the surface of a light cured material, which is solidified from point to line and line to surface. SLA plastic 3d printing enables a wide selection of materials, extremely high feature resolution and high quality surface treatment.

Types of SLA Printing
3D ABS Printing
3D printed ABS is suitable for full functional models. It has 80% of the strength of injected molded ABS. Layer thickness 0.13 – 0.25 mm. 3D printed ABS is a strong, hard, waterproof functional part, and Somos 14120 resin material in an opaque white color, similar to engineering materials.

PETG Plastic 3D Printing
Petg Plastic 3d Printing Product size precision is excellent, with precision and durability characteristics of ABS materials, with good water resistance, the durability of the parts is good, can be processed into translucent or transparent state according to the actual demand.

Hdpe 3D Printing
HDPE is a soft, rubber-like material that is ideal for modeling precision parts. "These materials help users to be more flexible in handling and testing flexible parts and prototypes while providing excellent precision, fine detail, and enhanced product authenticity."

Polycarbonate 3D Printing
Polycarbonate has strong deformation resistance at high temperature. And It is Light and transparent thermoplastic with a Rockwell hardness of R 121Carbonate-printed . 3D parts will be strong and stiff.

SLA 3D Printing Process

Step One
The tank is filled with liquid photosensitive resin, which solidifies quickly when exposed to a uv laser beam emitted by the laser .

Step Two
At the beginning of molding, the lifting table is below the liquid level, just a height of the cross-section layer thickness.

Step Three
Through the laser beam focused by the lens, the section profile is scanned along the liquid level according to the machine instructions.

Step Four
The table drops the height of one layer of section layer thickness and solidifies the other layer of section.

Advantages of 3D SLA Resin
01
After a Long development time, mature process, widely used. Uv curing molding systems account for about 60% of the rapid forming machines installed worldwide.

02
The molding speed is fast and the system works stably.

03
Highly flexible.

04
High precision, can be done micron level, such as 0.025mm.

05
Good surface quality, relatively smooth,suitable for fine parts.

As one of SLA 3d printing companies, we can offer kinds of 3d prototype printing services for clients, if you have needs, please contact us.

If you want to know more about product design prototype, please visit our website.

Silicone Prototyping(2022年10月09日)

gjprototyping — 2022-10-08T18:22:02+0900

https://www.gjprototyping.com/silicone-prototyping-service/

Silicone cast prototypes, Hardness is generally between shore A 30~90 degrees, because soft rubber plastic prototype has flexibility, it is widely used in the rapid prototype industry. The processing method of soft plastic rapid prototype is relatively single, and it can only be processed by vacuum Casting - that is use 3D printing or CNC processing to do a prototype, and then use vacuum casting /silicone mold to copy the prototype, generally a prototype can be copied 15~20 time.

Silicone Prototyping Material Properties

In the general plastic industry, PP, PE and other light gravity, material surface hardness is relatively low plastic known as soft glue. And PS, ABS, AS, hard PVC and other plastics can be called hard glue.

Heat resistance properties
Rapid prototype silicone parts are silicon - oxygen (Si-O) key chain structure, C-C bond energy of 82.6 kilocalories/gram molecule, Si-O bond energy in silicone is 121 kilocalories/gram molecule, so the thermal stability of silicone products is high, high temperature (or radiation) molecular chemical bonds do not break, do not decompose. Silicone not only can withstand high temperature, but also low temperature, can be used in a wide temperature range. Both chemical and physical mechanical properties change very little with temperature.

Silicone Prototyping Material Info
Brief introduction
1
Soft rubber rapid cnc prototyping is mainly processed by the way of silicone compound mold, its advantages are fast time, less cost, good operation, no deformation, no shrinkage, easy to dismantle the mold, the mold surface is smooth, the simulation effect is good, the probability of processing failure is small. 10-20 pieces of the same product can be copied by using a silica gel mold. Generally, a set of silica gel mold can only be done about 10-20 times and can not be used. Reuse can produce deformation and large size error. Soft rubber hand model because of these excellent properties, so its application is very wide, Soft rubber hand model production steps can be divided into three steps, before making silica gel mold, first of all to make a prototype, the prototype can use the more common ABS material, can be made by CNC processing or 3D printing; After the original is ready, began to make silica gel mold, after curing, the silica gel mold is cut, take out the prototype, at this time the silica gel mold is ready; The liquid material is injected into the silica gel mold and dried. The service life of the silica gel mold is about 10-20 times. In the raid prototype industry, as long as the soft adhesive material is PU 8400.

As one of prototyping companies, we will do our best to meet all the needs of customers.

Sheet Metal Parts(2022年10月08日)

gjprototyping — 2022-10-08T18:21:25+0900

https://www.gjprototyping.com/sheet-metal-fabrication-service/

Custom sheet metal fabrication services is a comprehensive cold working process for sheet metal fabrication manufacturers to produce sheet metal (usually less than 6mm thickness), including shearing, punching/cutting/compounding, folding, welding, riveting, splicing, forming.

Types of Sheet Metal Fabrication Service

Automobile Sheet Metal Parts
Our automotive sheet metal fabrication service provides high-quality, state-of-the-art parts to a wide variety of automotive customers. With the ability to produce parts of virtually any size and to the highest standards, it is no wonder that automotive sheet metal fabrication industry leaders have relied on Advanced Metal Forming Stamping and Automotive Part Forming for over 20 years.

Stamped Sheet Metal Parts
Sheet metalwork parts have the characteristics of lightweight, high strength, electric conductivity, low sheet metal fabrication cost, good mass production performance, etc., and sheet metal forming stamping has been widely used in electronic appliances, communications, automobile industry, medical equipment, and other fields.

Sheet Metal Fabrication Benefits

Most sheet metal parts consist of multiple bends and cuts. Sheet metal fabrication service utilizes a variety of different techniques, including custom sheet metal bending, custom metal plate cutting, and sheet metal fabrication welding. Sheet metal fabrication service is used in a wide variety of industries. In automotive manufacturing, sheet metal parts are used to create car frames, bumpers and grills; in the construction industry they are used to build fences; in landscaping they can be utilized to create decorative gates or arbors.

With precise control over each aspect of the manufacturing process, sheet metal fabrication suppliers are able to deliver superior results. Precision and accuracy are key to successful fabrication metal sheet . Without them, your project will be a disaster. A good design is needed in order to achieve the desired effect.

Sheet metal fabrication service is a versatile and customizable method of creating products. The low cost sheet of metal fabrication material makes it ideal for use in mass production, and its durability makes it perfect for long-lasting solutions.

The wide range of applications for sheet metal fabrication is one of the most important benefits. Sheet metal parts can be used to create anything from simple household goods such as light fixtures and bird feeders to complex machinery like airplanes and rockets. Additionally, sheet metal parts can be formed into parts with shapes that are not possible using other methods such as molding or casting; this gives precision sheet metal fabrication manufacturers more freedom when designing their products!

Sheet Metal Fabrication Material

Precise sheet metal fabrication service is a manufacturing process that has been used for many years to create parts from raw materials. The process involves precision sheet metal cutting, bending and joining flat pieces of metal. There are many different types of metal available in sheet metal forming process including aluminum, steel and other metals. There are titanium sheet metal fabrication, copper sheet metal fabrication and steel sheet metal fabrication.

They range from aluminum, mild steel and stainless steel to copper, brass and bronze alloys. Some metals are more common than others depending on the job at hand. For instance, steel is probably the most commonly used material for sheet metal fabrication because it can be cut easily with a saw or plasma cutter and welded together easily by various methods. If you want to fabricate something out of titanium you will need to look into special machines designed for this purpose because it is much harder than other metals to cut or weld with regular tools like torches and welding equipment.

Some metals are stronger than others as well as being more expensive so they may not always be worth using if there is another option available such as galvanized steel which combines iron with zinc making it cheaper but still strong enough for most jobs requiring strength like fencing panels or vehicle parts such as bumpers mounts etc... Other materials include zinc which usually comes in sheets pre-coated with lacquer or enamel paint so they do not rust easily .

Sheet Metal Fabrication Process

Sheet metal fabrication service is the intricate process where various pieces of sheet metal are bent, cut and welded together to create a product. The most common type of sheet metal fabrication includes the steps of cutting, forming and welding.

Sheet cutting service

After you've determined what piece of sheet metal you need, it is time to cut it. Sheet cutting service is done with a saw or punch.

Laser metal forming

The forming process is a critical part of the sheet metal fabrication process. It consists of bending sheet metal into a desired shape using a variety of tools, including hammers, dies and presses.

One common example is when you're going to cut out a piece of sheet metal with a saw blade. You have to clamp your material down so it doesn't move around while you're cutting through it. If you don't clamp it down properly then there's going to be too much movement in your material and this can result in an inaccurate cut or even worse: having to start over from scratch.

Welding sheet metal fabrication

Welding sheet metal fabrication is the process of joining metal by melting it. When you weld one piece to another, they become one solid piece. Welding is often used in construction projects or manufacturing.

In welding, you use a welder and electricity to heat up the bare metal until it melts and flows together. You can weld many different types of metals, including steel and aluminum. This type of welding is called “stick welding” because you have to keep a stick of heated material moving over the pieces being joined as they're being melted together by an arc between them generated by an electric current passing through the wire from your welder through an electrode holder connected to your workpiece

Finishing

Finishing is the final step of the fabrication process, and it's an important one. Because the product has been built up from raw materials, you want to make sure that it looks good. Finishing can include painting and powder coating. It could also include plating or polishing. Finally, adding decorative elements like logos or labels are also considered finishing touches.

How to Order Custom Sheet Metal Fabrication Services
Send 3D (igs.step-stp, X-T) files and prototyping BOM list requirements
Send 3D (igs.step-stp, X-T) files and prototyping BOM list requirements
Send the 3D file and surface finishing request of sheet metal service to email

Order Confirmation and Down Payment
Custom metal plate fabrication production will commence upon receipt of order confirmation and down payment records.

The lead time of sheet metal fabrication company is 7 working days , but it depends on the parts size, quantity and material options

Take Photos For Customer Confirmation And Arrange The Rest Payment
The finished custom sheet fabrication product will be delivered to the customer address at the scheduled time, including overseas service.

Custom Sheet Metal Fabrication Services FAQs
QWhat is the difference between metal forming stamping and sheet metal fabrication service?
A
Metal forming stamping can refer to any type of metal forming operation except the stamping, custom sheet metal bending, stamping, folding and stretching actions that can be used to produce the final part. All metal stamping processes use a press with custom tools and dies to produce the shape, pattern, or other features needed for the part. In general, metal forming stamping processes can provide tighter tolerances than sheet metal fabrication service. Metal forming stamping is a economical way to produce metal parts in large quantities for custom metal stamping company.

QHow do you choose sheet metal thickness?
QWhat are the sheet metal design considerations?
QHow do you make sheet metal parts stronger?

As a product prototype maker, we have kinds of rapid prototyping products for sale, if you have needs, please contact us.