Green Vitality Industry Co., Limited

Plastic Spoon Mould(2024年)

greenvitality — 2024-08-02T10:51:19+0900

https://www.greenvitality-mould.com/products/childrens-spoon-mold/

Plastic spoon mainly used for eating, so it need to be heat resistant and non-toxic,and could meet the requirements of environmental protectionso, we have to choose proper plastic materials, such as food grade PP,PS,PE etc.,we always stand in the customer's perspective to design and making high quality molds, to help our customers to save their time and money, so for the plastic spoon, we choose multi-cavity design and arranged the cavities to be a circle, the construction is good for high speed production and saving the mold and molding cost.

High-quality Plastic Spoon Mould
As the mold life needs to be more than 500,000 shots, so we choose the mold steel H13 and Yudo hot runner, and multi-cavity design, during the production, our products are produced in strict accordance with the ISO9001:2015 international quality system, from ordering the materials to final finish, our engineering and QA department inspect and reporting each processing day by day, to make sure the plastic spoon mould according to the design, and we also would send detailed progress reports to our customers each week to let them know how the molds/parts are produced, after finished the production, we will do the plastic spoon mold trial and check the samples, including dimensions, appearance, and construction, we will make sure the parts are with good finish and right dimensions.

Why Choose the Green Vitality Platic Spoon Mould
High Precision Engineering
Green Vitality Plastic Spoon Mould are crafted with meticulous precision, ensuring each spoon produced meets exact specifications. This high level of accuracy guarantees a perfect fit and finish, resulting in consistently high-quality products that meet industry standards and customer expectations.

Durable Materials
Constructed from top-grade materials, the plastic spoon mould is designed for longevity and durability. It can withstand the rigors of high-volume production without compromising on performance, ensuring a long service life and reducing the need for frequent replacements.

Efficient Production
Green Vitality molds are engineered for efficient production, reducing cycle times and enhancing productivity. The design of the plastic spoon mold facilitates smooth and quick molding processes, which helps manufacturers meet high demand while maintaining cost-effectiveness and minimizing production downtime.

Customization Options
Offering extensive customization options, Green Vitality can tailor the plastic spoon mold to specific requirements. Whether it’s unique spoon designs or particular material preferences, the molds can be customized to suit diverse needs, providing flexibility and catering to a wide range of customer preferences.

If you are looking for a reliable injection molding supplier, don't hesitate to contact us!

For more information about injection molded parts, please feel free to contact us!

Teeth Tray Mold(2024年)

greenvitality — 2024-08-02T10:50:54+0900

https://www.greenvitality-mould.com/products/teeth-tray-mold/

A dental impression is a mold removed from a tooth to diagnose and treat dental conditions. They are also used in forensic science. Impressions are also known as dental or dental casts. Usually, impressions or mould for teeth are made in the dentist's office, although dentists may also travel to the patient or subject in exceptional circumstances due to the relative portability of the required equipment.

High-quality Injection Mold for Denture Impression Teeth Tray Mold
The teeth tray mould we have made is high control precision, no eccentricity, with excellent cooling system, reduced molding cycle.

Our Advantages Of Making Teeth Tray Mould
A professional team and advanced equipment can improve mould for teeth added value and reliability for our customers.

As one of the specialized medical injection molding companies, we have standardized project management process.

Production environment and management system in line with international standards and custom tray denture service.

How to Mould Teeth Trays
As a manufacturer of the dental plastic mould, the process of molding teeth trays involves precision and quality control. We start by designing and manufacturing trays that offer a comfortable and secure fit for users. This includes creating plastic teeth mold that matches the upper and lower teeth contours accurately. The molding materials used should be of high quality, ensuring they soften easily in warm water and retain the shape of the teeth impressions effectively. We provide detailed instructions and support for our clients, enabling them to produce well-fitted trays. Our focus is on producing teeth tray mould and materials that make the process simple and reliable for end-users, while also considering factors like durability, ease of cleaning, and hygiene. Quality assurance and adherence to industry standards of the teeth tray mold are central to our manufacturing process.

Points For Attention In The Manufacturing And Production Of Medical Plastic Molds
Because medical devices have special requirements for hygiene and safety, surface smoothness, corrosion resistance, and other properties, the medical device injection molding plays an important role in the production process of their products. Higher requirements are put forward for mold manufacturing, product production equipment, and processes used for medical devices, especially for disposable medical devices.

Strict requirements for the selection of dental plastic mould materials

Most disposable medical device products use medical-grade polyvinyl chloride (PVC) and polycarbonate (PC). Because PVC has better corrosion resistance than steel, and PC has higher hardness, there are strict requirements for the selection of mold materials, such as dental tooth molding materials. It is recommended to use Sweden-Shengbai S136H or Japan's Datong NAR-80 steel, these two materials have strong corrosion resistance and high polishing performance.

Heat treatment process to control hardness

Due to the good fluidity of medical-grade PVC materials, the parting surface is deformed due to the soft material of the mold during the use of the mold, which in turn leads to flash burrs during the injection molding process. Therefore, there are higher requirements for the hardness of such mold materials.

Reasonable and accurate structural design

For transparent products, try to choose hot runners to reduce the traces of merging; when using cold runners, the size of the runners should be shortened as much as possible for soft PVC; due to the small size and large batches of disposable medical devices, automatic unloading, shearing and pouring should be used. In order to ensure production efficiency and quality; the mold cooling system should adopt multiple sets of separate cooling water channels to reasonably control the temperature of the movable and fixed molds to control the deformation of the products.

High precision mold manufacturing requirements

In the manufacturing process of medical plastic product molds, like teeth molding trays, the parting surface is required to be tight, and the precision of the mold should be ensured by means of equipment processing.

Selection of injection molding machines and parts

The injection molding machine should use a small screw to ensure the injection molding accuracy and use an automatic unloading device. Gas-assisted unloading can be used when the mold is ejected; the machine tool is equipped with a manipulator to realize the fully automatic process from product molding to packaging and minimize pollution links.

The injection molding workshop should be clean and up to standard

The production workshop should be fully enclosed, install high-power air-conditioning ventilators, and remove harmful gases in time to ensure constant temperature and clean air in the workshop; when shutting down, clean the screw and barrel immediately to avoid damage to the screw of the injection molding machine from residual raw materials; GMP standard, strictly in accordance with IS0 9000 quality management system, to ensure that there are no problems in the production process.

Green Vitality Industry is a professional plastic moulding company in various industries since 1993. We provide injection molding dies for sale, auto lamp mould, plastic mould and etc. Want to know more, contact us.

Medical Plastic Injection Mold(2024年)

greenvitality — 2024-08-02T10:50:24+0900

https://www.greenvitality-mould.com/products/medical-component-mold/

Provide complete solutions from product design/mold manufacturing/injection mass production.

Provide professional medical consumables and medical device molding development and injection molding production services for companies engaged in biotechnology technology development and technical services.

Medical Plastic Injection Molding Applications
Medical Test Tube Mold
Green Vitality Industry Co., Ltd is committed to solving the bottleneck of production with efficient and stable medical test tube mold and improving the return on investment of enterprises.

Teeth Tray Mold
Green Vitality is an medical molding companies and exporter, Medical and dental mold is also one of our areas of focus. Mainly products: Saliva ejector, Dental needle, Barrier film, Micro applicator, Micro brush, Dental box, Dental kit so on.

Bicuspids Crown Mold
Dental instruments refer to all kinds of small portable tools specially used in dentistry, which are called dental instruments in the world.

Medical molding Development Process
After the medical injection parts have been fully verified and approved, the official steel mold is developed. The official steel mold can produce 50000, 100000, or 300000 parts according to the different steel materials used, and select the appropriate steel material according to the planned output.

PROTOTYPE SAMPLE
In order to effectively control the development cost of mold building, reduce the cost of later repair molds, accelerate the progress of product development, and fully verify product performance as much as possible. In the mold development process, auto part verification needs to be carried out in several stages.

Medical Plastic Injection Faqs
FAQ
Q:
What plastics do you use to do injection molding fo medical components?
A:
The medical-grade plastic materials we use for medical injection molding have high molecular weight and feature chemical and heat resistant properties.

Q:
What size medical plastic molding machines do you have?
A:
Our smallest machine is 90 tons and our largest is 400 tons.

Q:
What is the common steel for medical injection mold?
A:
738, 738H. NAK80, S136. etc. the mold steel is dependent on the mold life and product quantity. We can select the steel type according to your request.

For more information about green vitality industry, please feel free to contact us!

LCD TV Mould(2024年)

greenvitality — 2024-08-02T10:49:55+0900

https://www.greenvitality-mould.com/products/lcd-tv-mold/

TV screen frame mold is used to produce TV molding frames, it should be strong and assembly well with the screen. It has an undercut to lock the screen inside stablely. For the LCD TV mould, we usually make one cavity mold, because of its big size, the injection machine needs 350T to 1000T upon the frame size. Green Vitality has been made screen mold more than 1meter.

High-quality TV LCD Screen Frame Mold
To produce a high-quality TV screen frame mold, we need to work hard on mold design and analyze the injection, ejection, and cooling systems, so that the screen frame is without flash, sink marks, deformation, and easy demolding. These are very important factors when making LCD TV mould and injection the parts. Our aim is once the injection parameter is set by our customers, the mass production will be continuously good, and no need to repair.

How to Choose A Good TV

Choose a higher definition for a better view, protect your eyes.

Choose a famous brand to get high-quality TV and good after-sales service.

If you need to install the TV screen on the wall, please make sure you have fixed it firmly.

You need to check the socket, plug, and the wires frequently, once you find any broken on them, you must replace the broken parts, this is very important for your family's safety.

If you leave home for a holiday or don't watch TV for a long time, please remember to open it from time to time, this can increase the service life of your TV.

You must take care of your children and teach them do not play around with the TV.

If you need any kinds of injection mold, please contact us, as a professional injection molding factory, Green Vitality is willing to offer you high quality products.

Soap Box Mold(2024年)

greenvitality — 2024-08-02T10:49:28+0900

https://www.greenvitality-mould.com/products/soap-box-mold/

Plastic soap is also made by plastic injection mold, as it need dimensional stability, good apperance and good color performance, so we have to choose the right materails for the mold and box,and the soap box mold need to be designed with right consturction, such as injecting system, gate, runner, cavity quantity,cooling system, demolding etc.,by our full experience,our injection mold could meet or exceed our customers expectation.

High-quality soap mould box
We choose the right material(ABS) to meet the application requirements, according to the part design, we choose the right injection machine, we design the mold with 2 cavities for cost-saving and easy repair, the parting line is selected at the maximum contour of the plastic parts to let the parts are easily be released, with a good finish, right dimensions, and high quality, and our design for gate, runner and cooling system could avoid parts defects, we inspect and test materials and each process strictly, that's why we can make high quality mold.

Want to know the details of custom plastic injection mold and plastic molded parts, contact us.

Auto Rear View Mirror Housing Mold(2024年)

greenvitality — 2024-08-02T10:48:52+0900

https://www.greenvitality-mould.com/products/rearview-mirror-injection-mold/

The car rearview mirror is an important part of car exterior parts, located on both sides of the car, is one of the most important exterior parts of the car. The rearview mirror of a car is a device used to allow the driver to observe the road conditions during driving, which can be said to be the driver's eyes. Automobile rearview mirrors are generally composed of mirror ring, base, mirror housing, bracket, rotating shaft, and other parts.

Precautions for Auto Rear view Mirror Housing Mold
The parting line of the plastic part is on the R, and the R is on the fixed and movable mold respectively. In order to avoid the parting line appearance of the visual surface, special attention should be paid to making the core side 0.05-0.1mm smaller to avoid mismatch of the plastic part.

The fixed and movable die stop should be designed with precise positioning. Avoid dislocation of fixed and movable mold cores and prevent the mismatch of plastic parts.

Because of the sharp edges of the Auto rearview mirror housing mold setting and the mold core plastic material position, must be taken care of to protect it during the mold making. It is best to use opaque tape to protect it to avoid gaps during transportation.

When designing an oblique slider with a core pulling along the Z-axis, it is necessary to pay attention to the slope of the bottom surface of the front end of the oblique slider to be greater than or equal to the angle of the bottom surface of the oblique slider seat to avoid undercutting.

The design of the cooling lines and spring of the inclined slider must be parallel to the angle of the core pulling of the inclined slider to facilitate the processing of the inclined slider.

The bottom of the wear block at the bottom of the inclined slider should be designed to be straight, and the wear block should be protruding to avoid interference with the B plate and the stroke stop of the inclined slider when the inclined slider moves backward.

Since the oblique slide block must be installed with the fixed mold core to save the jaws, the slider needs to be designed for the mushroom head positioning, and the design of the craft screw is also necessary to facilitate the installation of the fixed mold core and the oblique slide block to save the jaws.

Automotive Rearview Mirror Housing Injection Mold

Green Vitality Industry Co., Ltd. has extensive experience in the design and manufacture of automotive rearview mirror housings. Automobile rearview mirror shell products require a high appearance. There is a large area undercut on the outer side of the plastic part and multiple undercuts on the inner side. There are many undercuts and a large area. This is a typical structure of automobile rearview mirror molds. The mold gating system adopts hot runner injection and adopts a 1-point open hot runner + cold runner + banana gate, and the material of the parts is ABS. The inner side of the mold adopts the lifter core-pulling structure, and the large-area undercuts adopt the lifter and straight lifter structure. After the mold is opened, the product and the runner are pushed out by the pusher. The pusher fixing plate is pushed by the injection molding machine through the cylinder and reset under the action of the reset rod. The cavity and core sides are designed with multiple sets of cooling lines. Each cavity is designed with 2 sets of cooling lines. The fixed and movable molds are 4 in and 4 out. The mold cooling line is designed to be consistent with the material flow direction. It adopts: "Straight water line + inclined type With the design form of waterway + well, the water inlet and outlet distances are roughly equal so that the product has a good cooling effect and appearance quality.

Green Vitality Can Offer You
Pre-sale:
Green Vitality provides a good sales team for professional and prompt communication.

In-sale:
We have strong designer teams, will support customer R&D, If the customer sends us samples, we can make product drawings and do the modification as per customer request and send them to the customer for approval. Also, we will accord our experience and knowledge to provide customers with our technological suggestions.

After-sale:
If our product has a quality problem during our guarantee period, we will send you free to replace the broken piece; also if you have any issue in using our molds, we provide you professional communication.

If you need any kinds of plastic molding, please contact us, as a professional plastic mould supplier, Green Vitality is willing to offer you high quality products.

PVC Pipe Fitting Mould(2024年)

greenvitality — 2024-08-02T10:48:18+0900

https://www.greenvitality-mould.com/products/pvc-pipe-fitting/

PVC Pipe Fitting Mould
PVC Pipe Fitting is playing an important role in the pipeline systems, they are used for connection, control, direction change, diversion, sealing, support in the piping & plumping system installation.

There are a variety of pvc moulded fittings that are of different connection functions: Tee, Cross, Elbow, Coupling, Cap, Female Adapter, Male Adapter, Reducing Bushing, Plug, Pipe Clip, Union, Snap Tab, Socket, End Cap, Flange and many more.

Thanks to the Chemical sciences & technologies, it is some formula that works well to add environmental-friendly stabilizer in PVC material, thus, we can produce non-toxic and tasteless pvc fitting mould by injection molding processing. So the PVC pipe fitting can be applied widely in residential houses, commercial buildings, industrial production pipe equipment, and public pipeline system.

Application of PVC Y TEE pipe injection molding
The Y Tee is suitable to connect the main downpipe and branch downpipe, it has 2 inlets with a third at 45 degrees, so the sundries are easy to pass through the pipeline and won't be blocked.

This pipe fitting made of PVC material has long usage life, it is lightweight, excellent hardness and tensile strength, heat insulation, moisture-proof, flame retardant, good aging resistance, excellent corrosion resistance, resistance to temperature with small deformation, frost resistance. With a simple construction method and convenient operation, you can use it for both exposed and hidden installation.

If you need any kinds of plastic injection mold, please contact us, as a professional plastic injection factory, Green Vitality is willing to offer you high quality products.

Plastic Injection Molding Services(2024年03月14日)

greenvitality — 2024-03-08T10:37:35+0900

https://www.greenvitality-mould.com/plastic-injection-molding-services/

Plastic Injection Molding Services
Green Vitality Only produces high-quality prototype moldings from aluminum molds with quick turnaround times, but also offers plastic injection molding for high-volume production needs. Whether you need prototype tooling, mass production mold making, or end-use plastic molding with tight tolerances, our team of experienced specialists can offer the most cost-effective solutions. Our rich experience as a Chinese injection molding services and molding company includes production capabilities for many different industries, plastic materials, and specialty add-ons for your custom plastic parts.

Our Injection Molding Capabilities
Green Vitality produces injection molded products of the highest quality. Our plastic injection moulding services technology allows us to use a wide range of materials and finishes to suit the needs of any industry or application. With every production injection molding project, we collaborate closely with our customers on manufacturing feasibility and advanced quality planning (AQP) for reliable high-quality production.

Plastic molding services Materials
We are happy to provide consultation to help customers find the right plastic material choice for their custom molded parts. We use many thermoplastic materials for your custom plastic part needs. Many of the plastics listed here are always in stock and ready for production.

ABS (Acrylonitrile Butadiene Styrene)
ASA (Acrylonitrile Styrene Acrylate)
HDPE (High-Density Polyethylene)
LDPE (Low-Density Polyethylene)
PA 6 (Nylon Type 6, Aliphatic Polyamide)
PA 66 (Nylon Type 66, Aliphatic Polyamide)
PC (Polycarbonate)
PC/ABS (Polycarbonate + Acrylonitrile Butadiene Styrene)
PMMA (Acrylic)
POM (Acetal, Polyoxymethylene)
PP (Polypropylene)
TPE (Thermoplastic Elastomer)
TPO (Thermoplastic Polyolefin)
TPU (Thermoplastic Polyurethane)

Advantages of Injection Molding with Green Vitality
Custom Production with reliable on-time deliveries
Precision Close Tolerance Molding
Clean Room Environment
24 Hour Operation
No Minimum Order Quantity
Friendly and knowledgeable customer service

For more information about injection molding plastic types and injected plastics, please feel free to contact us!

If you are looking for a reliable plastic injection factory, don't hesitate to contact us!

Plastic Injection Mold Design(2024年03月13日)

greenvitality — 2024-03-08T10:37:11+0900

https://www.greenvitality-mould.com/plastic-injection-mold-design/

Green Vitality can support customers with technical consulting services in the early stage of product development, including product material selection and analysis, material testing and verification, mechanical performance analysis, product structure optimization, CAD/CAM design, Moldflow analysis, plastic injection mold design suggestions, reverse engineering and other services.

Our engineering and injection mold design team with extensive background and industry experience helps customers improve part moldability, enhance cosmetic appearance, and reduce overall production time. This is a valuable resource for customers, saving them development time and production costs. Our engineering and moulding die design team use the latest software and technology, including:

ProEngineer
Auto CAD
Unigraphics NX
Pro-Engineer
Solidworks
PowerMilll
Autodesk Moldflow

Mold Design Essentials For Injection Molding
injection mold design basics for injection molding is the last and the most critical step in the development process. The benefits of working closely with mold and tool manufacturers throughout the design and development process cannot be overemphasized. At the critical moment of production start-up, the parties reached an agreement on the main design parameters and established a strong connection and trust. Mold design is usually improved and optimized for production, minimizing potential problems and actually ensuring perfect parts. The following are achieved by working with our experienced team of injection mold engineers, who spend time to fully understand customer needs, product goals, and production expectations, and design the best mold.

Material options and consequences
Critical tolerances
Sink marks
Steel safe areas
Gate location
Shut-off angles
Draft angle orientation
Texturing and draft
Scheduling of critical start-up phases
Secondary operations and fixtures

For more information about injection mold design engineering and custom plastic injection mold, please feel free to contact us!

If you are looking for a reliable plastic moulding company, don't hesitate to contact us!

Custom Plastic Injection Mold Manufacturing Service(2024年03月12日)

greenvitality — 2024-03-08T10:36:48+0900

https://www.greenvitality-mould.com/custom-plastic-injection-mold-manufacturing-service/

Green Vitality provides custom injection molding services, according to your mold specifications (including mold parts standards, injection molding machines, plastic materials and shrinkage, molding cycle, mold life, etc.). In general， the mold manufacturing cycle is between 20 days and 60 days, depending on the size of the part, the complexity of the mold structure, the accuracy of the mold, etc. We extensively customize injection molds for customers in various fields, including automotive, consumer electronics, household appliances, industrial products, daily necessities, medical products, and other industries. Our professional sales team should keep posted on project progress to customers every week so that customers can keep abreast of the latest status of their projects.

Whether you need soft tooling or steel mold, Green Vitality provides you with expertise and craftsmanship to deliver quality molds and mold services.

Precision plastic parts manufacturing Capabilities
In-House Full Service Capability
Existing Tooling Transfers
Off-Shore Mold Building Alliances
Mold Management/Mold Maintenance
Mold Repair
Mold and product Design
Engineering Support
Tool History Documentation
Molding problem Solutions
Moldflow Analysis
Tolerance limit Control (+/-)
Grade A2
0005 in. Within Cavity Shape
Grade A1
005 mm. Within Cavity Shape
Precision Machining

How is custom plastic moulding Made?
Plastic injection mold is constructed by two main methods: standard machining and electrical discharge machining(EDM).

CNC Machining
In modern CNC systems, mold design and injection mold manufacturing processes are highly automated. The mechanical dimensions of the mold are determined by computer-aided design (CAD) software and then converted into manufacturing instructions by computer-aided manufacturing (CAM) software. The "post-processing" software then converts these instructions into specific commands required by each machine used to create the mold. Then load the obtained command into the numerically-controlled machine tool. With numerically-controlled machine tools, computers can control the movement and operation of milling machines, lathes, and other cutting machine tools.

Electrical Discharge Machining
Electric discharge machining (EDM) has been widely used in plastic mold manufacturing. EDM is a process in which the desired shape is obtained by using electrodes made of graphite or copper. It is then mounted on the EDM and placed on the workpiece submerged in the dielectric fluid. The EDM process can produce shapes that are not possible with conventional CNC machining. EDM process allows pre-hardened molds to be shaped and eliminates the need for additional heat-treating, fine EDM finish serves to be the final part finish without any polishing of the mold cavity.

If you need any kinds of plastic molding, please contact us, as a professional injection molding factory, Green Vitality Industry is willing to offer you high quality products.

3D Printing & CNC & Rapid Prototyping(2024年03月11日)

greenvitality — 2024-03-08T10:36:17+0900

https://www.greenvitality-mould.com/3d-printing-cnc-rapid-prototyping/

The 3d prototype service is usually the product that has just been developed or designed needs to be prototyped. The prototype is the first step to verifying the feasibility of the product. It is the most direct and effective way to find out the defects, deficiencies, and drawbacks of the designed product, so as to correct the defects. Carry out targeted improvement until the deficiencies cannot be found from individual prototypes. At this point, it is usually necessary to carry out a small amount of trial production to find out the insufficient improvement in the batch. The designed products are generally not perfect or even unusable. Once the direct production is defective, it will be completely scrapped, which greatly wastes manpower, material resources, and time; while the prototype is generally a small number of samples, the production cycle is short, and the loss of manpower and material resources is very small. Quickly find out the deficiencies of product design and improve it, and provide sufficient basis for product finalization and mass production.

Applications of Prototype Production
Due to the numerous advantages it provides to manufacturers, rapid prototyping finds application across a diverse set of industries, including in the following:

Aerospace products
Automotive products
Consumer products
Medical and dental products
Small household appliances

How To Place A Order Custom Plastic Parts?
Inquiry> Drawing> Quote> Sample making> Sample confirm> Produce> Delivery
Inquiry: Let us know your requirements or application.
Drawing: You can send us a drawing or sample
Quote: we quote according to your requirements or our suggestions.

Sample making: We make the sample and send it to you
Sample confirm: You confirm the samples and place a deposit for formal order.
Produce: we arrange the production.
Delivery: We deliver the products to you

Green Vitality Industry is a professional injection molding supplier in various industries since 1993. We provide prototype 3d printing, prototype and plastic mold, prototype molding services, rapid prototypes mold, rapid prototyping plastic injection molding, 3d prototype design, mold mouse, injection molds for sale, injection molded parts and etc. Want to know more, contact us.

Prototype Injection Molding Service(2024年03月10日)

greenvitality — 2024-03-08T10:35:55+0900

https://www.greenvitality-mould.com/prototype-injection-molding-service/

Prototype Molding is a fast and cost-efficient way to carry out low-volume injection molding for a variety of types of plastic parts. The rapid injection molding prototyping process is commonly used in industrial settings for prototyping solutions or for diagnosing design issues, providing an easy introduction to mold making.

We typically create prototype plastic injection molding by CNC machining and EDM. For a fast start to your project, use our plastic prototype molding services! For more information on prototypes, plastic injection molding, custom injection molding, insert molding, and more contact us today.

Benefits of Prototype Molding
Fast processing: injection molding prototyping provides quick results, so the transition between development and production is very short.

Customization: The prototype molding process still allows for advanced customization of the mold.

Proof of concept/testing: Rapid prototyping facilitates practical real-world design testing and troubleshooting solutions. It also enables quick and precise production of new tooling that implements design changes and improvements.

Competitive pricing: The affordability of the prototype molding process translates into a positive impact on the bottom line for our customers.

Prototype Molding FAQ
FAQ
Q:
Why should I choose prototype molding?
A:
Prototype molding is a fast and cost-efficient way to create a few prototypes in a selected material for function, aspect testing, and low-volume manufacturing to test out the market.

Q:
How fast can I get the prototype molding?
A:
A: It depends on the size and geometry of the parts. For a common, the prototype moldings can be completed within 10 days.

Q:
What materials can I choose from with prototype molding?
A:
There is no limit to material choice.

Q:
How many parts can I get from prototype molding?
A:
Normally, aluminum molds are good enough for 5,000 shots, while Steel P20 molds can last for 10,000 shots.

If you need any kinds of plastic molding, please contact us, as a professional injection molding factory, Green Vitality Industry is willing to offer you high quality products.

Thermoset Molding & Aluminum Die Casting(2024年03月09日)

greenvitality — 2024-03-08T10:35:36+0900

https://www.greenvitality-mould.com/products/thermoset-molding-aluminum-die-casting/

In addition to general thermoplastic injection molds, we can also make thermosetting molds and aluminum die-casting molds in various fields including automotive parts, trains, railways, agricultural machinery, sanitary ware, building materials, marine, aerospace, etc., to provide customers with personalized product design services.

What Else Plastic Injection Molds We Offer
Aluminum die casting aluminum mold
Aluminum die cast components are lightweight, maintain high operating temperatures, and provide excellent corrosion resistance.

Thermoset Molding
The thermoset injection molding process is the most efficient manufacturing process also when it comes to processing thermoset plastics. Free-flowing thermosets are suitable, combined with special feed units (tamping units), as are BMC thermosets. Post-processing is fully automated using our state-of-the-art equipment.

Aluminum Die Casting-Holder
Green Vitality Industry is a company specializing in one-stop service from mold design, product die-casting, and product post-processing. We specialize in the design & manufacture of various light...

There are many die cast mold manufacturers, but we are one of the best choices for you.

For more information about die casting plastic and die cast mold cost, please feel free to contact us!

If you need any kinds of plastic molding, please contact us, as a professional plastic mould supplier, Green Vitality Industry is willing to offer you high quality products.

Thermoset Molding(2024年03月08日)

greenvitality — 2024-03-08T10:35:06+0900

https://www.greenvitality-mould.com/products/thermoset-compression-mold/

Thermosetting plastic injection molding are mainly used for molding thermosetting plastic products, that is, powder thermosetting plastics are processed and formed. There are three types of thermosetting plastic compression molds, thermosetting material transfer molds, and thermosetting plastic injection molds. Commonly used thermosetting plastics are phenolic plastics (ie bakelite), amino polyesters, epoxy resins, poly diallyl phthalate (PDAP), silicone plastics, etc. We provide professional manufacturing services for FRP molds, composite molds, SMC/BMC molds, compression molds, and thermoset molding.

Important Considerations for Thermosetting Plastics in Injection Molding
The thermoset plastic molding temperature must be strictly controlled (when the temperature is low, the plasticization of the material is insufficient, and the fluidity is poor, and if the temperature is slightly higher, the fluidity will become smaller or even hardened), usually a water heating system controlled by a constant temperature is used, and the temperature can be accurate. The ground is controlled within the range of ±1°C.

When the thermosetting plastic undergoes cross-linking reaction in the mold, low molecular substances are precipitated, so the mold clamping part of the injection machine should meet the requirements of the deflation operation.

The thermosetting plastics should not stay in the barrel for too long to prevent hardening. Usually, multi-mode replacement is used.

The injection pressure and clamping force of the injection machine should be larger than that of the injection machine for molding thermoplastics.

Benefits Of Thermoset Injection Molding
Thermoset materials have good insulating properties and are resistant to electricity and heat, making them ideal for the electrical, electronic, and appliance industries.

Thermoset-molded plastic resists corrosion and retains its mechanical properties at elevated temperatures, increasing its durability and reducing the risk of shrinkage over time.

Manufacturers can maintain tighter tolerances in thermoset moulding process than thermoplastics.

Thermoset materials have high impact strengths.

There are many injection moulding manufacturers, but we are one of the best choices for you.

For more information about injection molding dies for sale, please feel free to contact us!

Auto Part Mold(2023年11月14日)

greenvitality — 2023-11-14T11:44:30+0900

https://www.greenvitality-mould.com/products/auto-part-mold/

With the vigorous development of the automotive industry, plastic auto part mold is also developing rapidly. 90% of auto parts are produced by injection molds, which is a huge market opportunity for auto plastic parts manufacturers and automotive mold manufacturers.

Common large-size auto parts such as car bumpers, fenders, hoods, grilles, doors, rear seats, front covers, and other parts require large-size injection auto part mould. This will require auto parts mould manufacturers to invest in large machines. For some automobile parts with complex surfaces, high-speed and high-precision CNC machining is required.

Car Part Mold Types
The car parts mould is essential in the automotive industry for producing various components with precision and efficiency. There are several types of molding plastic car parts used for manufacturing car parts, each designed to accommodate the specific requirements of different components. The automotive parts mold types for sale include:

Car Seat Mould for Kids
Baby car seat mold affects the plastic car safety seat molding production output a lot. A high efficient cooling system for the plastic car safety seat mold will shorten the shot circle, as a result, save more machining costs and time. JMT concerns a lot about mold cooling systems and production stability. Our aim is to make customers run molds as little as possible for mold repair work, the best is free of repair work during mass production.

Auto Rear View Mirror Housing Mold
Green Vitality Industry supplies automotive rearview shell plastic injection mold since 2013. We can provide you with Innovative solutions, speedy and speedy, and precise design & analysis, high quality, and longevity on your project.

Car Light Mould
For cars, lamps are an essential function. The most important part of the lamp is the headlamp body, reflector, decorative frame, and lamp mirror. Green Vitality provides car lamp cover mold design and manufacturing solutions.

Automotive Air Grille Mold
The car grille is a mesh part of the front of the car. It is a very important part of auto parts. It has the functions of decoration, protection, and ventilation. Green Vitality is an experienced on making kinds of automotive parts molds, especially in plastic car air grill mold.

Auto Bumper Mould
Automobile bumpers are made of plastic materials, which not only have decorative functions but also have devices for absorbing and buffering shocks and protecting the body and the driver. Green Vitality specializes in bumper making, bumper molding, car bumper manufacturing process.

Injection Moulding Car Parts Process
In order to effectively control the development cost of auto part mould building, reduce the cost of later repair molds, accelerate the progress of product development, and fully verify product performance as much as possible. In the mold development process, auto part verification needs to be carried out in several stages.

Usually made by rapid prototyping parts, CNC processed rapid prototypes, prototype sample is used for dimensions and assembly verification. The dimensional accuracy of the prototype sample is high, and the production cycle is fast, usually within 1 week.

Green Vitality Industry Auto Part Mold Advantages

Flexible customization
As one of the best plastic auto parts manufacturers, Green Vitality can produce various auto parts, OEM service is available.

Automotive Injection Molding Experts
The perfect combination of advanced equipment and professional technology ensures that the injection molded plastic auto parts we made exceed your requirements.

Delivery on time within budget
We help customers control costs, create and execute the most efficient schedule for each project, taking full advantage of our supply chain network and mold processing and injection molding plastic car parts capabilities.

Added Value
Our engineers can share in-depth knowledge and experience in auto parts design, and help customers select the best plastic for performance and budgetary goals.

Auto Part Mold Faqs
FAQ
Q:
What is the best material for injection molding auto parts?
A:
1. Different parts demand different plastic materials.

2. Nylon is mainly used in automotive engines and engine peripheral parts, etc.

3. PBT is widely used in the production of automotive parts such as bumpers, carburetor components, fenders, spoilers, instrument panels, car ignition, gas pedal, clutch pedals, etc.

4. POM is very suitable for manufacturing automotive pumps, carburetor parts, fuel lines, power valves, universal joint bearings, motor gears, cranks, handles, instrument panels, car window lifters, electric switches, seat belts buckles, etc.

5. PC is mainly used in automotive parts such as exterior and interior trim parts, dashboard surroundings, antifreeze plates, door handles, underflow plates, brackets, steering column sheathing, decorative plates, air conditioning system parts, lamp parts, and other automotive parts.
Q:
What is the common steel for auto parts molds?
A:
738, 738H, NAK80, S136, etc, the mold steel is dependent on the mold life and product quantity. We can select the steel type according to your request.

Q:
What factors affect the price of auto parts molds?
A:
The size, structure, appearance requirements of auto parts, mold cavities number, and mold life requirements are the main factors that affect the price of auto parts molds.

Q:
What is the lead time for an auto part mold?
A:
Generally, a typical mold takes 5-6 weeks from start to T1, it can take 7-10 weeks for multi-cavity molding or more complex mold. longer lead time factors may be due to the type of injection systems, such as hot runners, high surface, and high tolerance dimensional requirements.

Q:
Why is it necessary to make a prototyping mold for auto parts?
A:
Because prototyping mold is a very effective method, new products can be developed early to better meet specifications at a lower cost. The samples can also be obtained in the fastest way so that the functional performance of the parts can be tested before investing costly series of molds.

Plastic Food Container Mould(2023年11月14日)

greenvitality — 2023-11-14T11:43:52+0900

https://www.greenvitality-mould.com/products/plastic-food-container-mould/

Plastic meal boxes mainly used for packing foods, so it need to be heat resistant and non-toxic,and could meet the requirements of environmental protectionso, we have to choose proper plastic materials, such as food grade PP,PS,starch material,Plant fiber material etc., then food container mould should be signed with high polish, good injecting and cooling systems to make sure the boxes could be with good shap and finish. For enhancing the speed, normally we suggest to produce plastic food container mould on high speed injection machines.

High-quality Food Container Mould
As the wall thickness of the boxes is normally very thin, it's very important to design and make high-quality plastic food container moulds. An efficient mold cooling system can shorten the injection cycle and save more processing costs and time. We pay great attention to the mold cooling system and mold production stability. Our goal is to ensure customers run as little food container mold repair work as possible and be able to perform mass production efficiently and stably.

Plastic Food Container Mould Basic Information
DescriptionPlastic container mould
Plastic materialPP
Mould dimension(mm)1000*860*320
Mould weight (T)2.2T
Mould cavity&core steelP20
Nos of Cavity1*4
Manufacture time (day)45 days
Mould life≥500000
Molding cycle (S)30S
Cooling line connector typeDME NS350 SERIES quick coupling,
Mold Characteristicsexcellent cooling system design
Short cycle time
Advantages of Green Vitality Food Container Mould
Green Vitality, as a food container mould manufacturer, offers several distinct advantages in the production of plastic food container mould.

Precision Engineering for Quality Assurance: Our injection molded food containers are engineered with precision and durability in mind, ensuring that the resulting containers meet the highest quality standards. This precision guarantees longer lifespan, reduced replacement costs, and a superior standard of food storage and transportation.

Customization and Versatility: Green Vitality's plastic container mould is adaptable to meet diverse industry needs, from packaging to serving. We offer customization options, allowing clients to modify our molds to fit their specific requirements.

Longevity and Cost Efficiency: Our food container mold is constructed for long-lasting performance, reducing the need for frequent replacements. This not only saves on costs but also minimizes disruptions to production processes. We also provide ongoing support and maintenance services to extend the lifespan of our molds even further.

Support and Innovation: As an injection mold maker, Green Vitality is dedicated to delivering top-notch plastic food container mold that is not only environmentally responsible but also versatile, durable, and tailored to the unique needs of our clients. Our commitment to quality and innovation sets us apart as a leading provider in the food container mold industry.

Making Plastic Food Container Mould Tips
Designing about 2-3 different sizes of plastic meal boxes with the same lid could save the mold and production cost.

The thickness of the boxes is thin, so we need to design the food container mould with a good cooling system.

The materials of the boxes should be safe for hot food and meet environmental concerns.

To enhance production efficiency, you need to use a high-speed injection molding machine for plastic food container mould production.

Using robots to pick up the parts during production can also enhance production efficiency.

Following our construction to install and use the plastic container mould, to make sure there's no any damage for the mold and less repair.

Mouse Mold(2023年11月14日)

greenvitality — 2023-11-14T11:43:14+0900

https://www.greenvitality-mould.com/products/mouse-mold/

One computer mouse usually includes these plastic parts: a bottom shell, an upper cover, a middle cover, a wheel, a base of wheel, a frame which connects with electronic elements etc. These plastic parts are required not only to be textured well, but also to be wear-resistant. In addition, because it is an electronic housing, it needs to be assembled with electronic components, so the precision requirements for plastic products are relatively high. Green Vitality provide high quality mouse molds within a very short time. Our customers are satisfied with our professionalism and service in the area of mouse molding.

Computer Mouse Mold Basic Information
DescriptionComputer Mouse Plastic Injection Mold
Plastic materialABS
Part dimension(mm)110*60*30mm
Mould dimension(mm)280*380*250
Mould weight (KG)200KG
Mould cavity&core steel718
Nos of Cavity4
Manufacture time (day)35days
Mould life≥500000
Molding cycle (S)The 30s
Mold PackageVacuum packing
Pre-wood case
Advantages of Project Management for Molding Electronic Products

Green Vitality Industry is a professional plastic mold and molding manufacturer which has 25years of experience in the plastic mold industry. We have below advantages in the computer mouse mould area which our customers benefit from us and we grow up as well thanks to our customers' trust and support.

Electronic Injection Molding Experts

Flexible OEM service is available, Steady Engineering team provides advice and solution to part moldability and error prevention for the overall project purpose.

Commitment to Quality

We believe in and practice the "Quality is of Prime Importance" philosophy. Well-versed manufacturing team to manage the mold machining and injection processing. QA department performs strong quality assurance in order that all products and services meet or exceed the expecting needs.

Competitive Price

With diversity in equipment capabilities and in-depth knowledge about industrial injection mold, Green Vitality is able to offer competitive prices for mice moulds and services reasonably.

In-time Delivery

The professional team creates and executes the most efficient schedule for the respective project task, and helps arrange delivery at the economical possible cost.

Computer Mouse Mold OEM Service
As a computer mouse mold manufacturer, our dedication to precision and innovation sets us apart. We specialize in OEM services, crafting custom computer mouse mould production. Our state-of-the-art facilities are equipped with cutting-edge technology to ensure the highest quality mice moulds. We understand the importance of ergonomic designs and functionality in today's competitive market. Our team of skilled engineers and designers collaborates closely with clients to bring their vision to life. We take pride in our ability to create molds that produce mice with flawless form and function. Trust us to be your partner in shaping the future of computer mice.

High-quality Plastic Injection Mold for Computer Mouse Plastic Injection
To produce a high qualifed computer mouse mold, we need to work hard on mold design and analyze injection, ejection and cooling system, so that the gamepad is without flash, sinkmark, deformation and easy demoulding. These are very important factors when making gamepad mold and injection the parts. Our aim is once the injection parameter is setted by our customers, the mass production will be continuously good and no need to repair the mice moulds.
Process of Injection Mouse Molding
Before making a production mold, we usually verify the plastic product & mold in the following steps. In this way, we can speed up product development, effectively control mouse mould costs, reduce mouse mould repair costs in the manufacturing stage, and fully verify product performance as much as possible to save time and cost.

The first stage: prototype sample
The prototype part is not only visible, but also can be assembled, it can intuitively reflect whether the structure of mice mold is reasonable or not, and the difficulty of installation. It is convenient to detect and solve problems in the early stage. Usually made by rapid prototyping parts, CNC processed rapid prototypes, and 3D printing within 1 week.

The second stage: soft tooling
After the prototype parts verification, we will improve the problems found, and then carry out a small batch assembly test. In addition, in order to carry out more sufficient verification and avoid the risk of mouse mold scrap, usually at this stage, we will first develop a lower cost soft mold to verify the mold structure and mold mouse feasibility, and the material and structure of the parts are the same to mass-produced parts. Soft molds can typically produce no more than 10,000 shots.

The third stage: production tooling
After the parts have been fully verified and approved, the official steel computer mouse mold is developed. The official steel mice moulds can produce 200000, 500000, or 1000000 parts according to different steel materials used, and select the appropriate steel material according to the planned output.

Teeth Tray Mold(2023年11月14日)

greenvitality — 2023-11-14T11:42:37+0900

https://www.greenvitality-mould.com/products/teeth-tray-mold/

High-quality Injection Mold for Denture Impression Teeth Tray Mold
The teeth tray mould we have made is high control precision, no eccentricity, with excellent cooling system, reduced molding cycle.

Injection Molded Trays Basic Information
Dental Plastic Mould Specification
DescriptionDenture Impression Tray Mold
Plastic materialPP
Specification70*62*18 mm
Cavity No10 cav
Mould size450*600*381mm
Mold steelS136
Molding cycle (S)45S
Mold life500 K

Our Advantages Of Making Teeth Tray Mould
A professional team and advanced equipment can improve mould for teeth added value and reliability for our customers.

As one of the specialized medical injection moulding manufacturers, we have standardized project management process.

Production environment and management system in line with international standards and custom tray denture service.

How to Mould Teeth Trays
As a manufacturer of the dental plastic mould , the process of molding teeth trays involves precision and quality control. We start by designing and manufacturing trays that offer a comfortable and secure fit for users. This includes creating plastic teeth mold that matches the upper and lower teeth contours accurately. The molding materials used should be of high quality, ensuring they soften easily in warm water and retain the shape of the teeth impressions effectively. We provide detailed instructions and support for our clients, enabling them to produce well-fitted trays. Our focus is on producing teeth tray mould and materials that make the process simple and reliable for end-users, while also considering factors like durability, ease of cleaning, and hygiene. Quality assurance and adherence to industry standards of the mould teeth trays are central to our manufacturing process.

Strict requirements for the selection of dental plastic mould materials

Heat treatment process to control hardness

Reasonable and accurate structural design

High precision mold manufacturing requirements

Selection of injection molding machines and parts

The injection molding workshop should be clean and up to standard

Auto Part Mold(2023年07月18日)

greenvitality — 2023-07-18T16:09:21+0900

https://www.greenvitality-mould.com/products/auto-part-mold/

Common large-size auto parts such as car bumpers, fenders, hoods, grilles, doors, rear seats, front covers, and other parts require large-size injection molds. This will require auto parts mould manufacturers to invest in large machines. For some Automobile parts with complex surfaces, high-speed and high-precision CNC machining is required.

Car Part Mold Types
Car Seat Mould for Kids
Baby car seat mold affects the plastic car safety seat molding production output a lot. A high efficient cooling system for the plastic car safety seat mold will shorten the shot circle, as a result, save more machining costs and time. JMT concerns a lot about mold cooling systems and production stability. Our aim is to make customers run molds as little as possible for mold repair work, the best is free of repair work during mass production.

As one of the leading custom plastic products manufacturers, Green Vitality Industry provides custom plastic injection mold tooling solutions. We build all customer plastic injection molds in-house right here in Shenzhen China. Green Vitality Industry provides one stop injection molding service to our customers.

PVC Pipe Fitting Mould(2023年07月18日)

greenvitality — 2023-07-18T16:08:48+0900

https://www.greenvitality-mould.com/products/pvc-pipe-fitting/

PVC pipe fitting mould is playing an important role in the pipeline systems, they are used for connection, control, direction change, diversion, sealing, support in the piping & plumping system installation.

There are a variety of PVC pipe fittings that are of different connection functions: Tee, Cross, Elbow, Coupling, Cap, Female Adapter, Male Adapter, Reducing Bushing, Plug, Pipe Clip, Union, Snap Tab, Socket, End Cap, Flange and many more.

Thanks to the Chemical sciences & technologies, it is some formula that works well to add environmental-friendly stabilizer in PVC material, thus, we can produce non-toxic and tasteless PVC pipe fitting by injection molding processing. So the PVC pipe fitting can be applied widely in residential houses, commercial buildings, industrial production pipe equipment, and public pipeline system.

Basic Information for PVC Fitting Mould

PVC Pipe Fitting Mould Specific

DescriptionInjection Mold for PVC Y TEE
Plastic materialPVC
Mould dimension(mm)850*5500*540 mm
Mould weight (T)1600 kgs
Mould cavity & core steel1.2316
Nos of Cavity1*2
Manufacture time (day)50 days
Mould life≥50,0000
Molding cycle (S)50 S
Cooling line connector typequick coupling
Mold CharacteristicsTilt Sliders;
Unscrew mechanism of Gear, Driving Wheel, Levers driven by Hydraulic Cylinder.

Application of PVC Y TEE Pipe Fitting Molding
The Y Tee is suitable to connect the main downpipe and branch downpipe, it has 2 inlets with a third at 45 degrees, so the sundries are easy to pass through the pipeline and won't be blocked.
This pipe fitting made of PVC material has long usage life, it is lightweight, excellent hardness and tensile strength, heat insulation, moisture-proof, flame retardant, good aging resistance, excellent corrosion resistance, resistance to temperature with small deformation, frost resistance. With a simple construction method and convenient operation, you can use it for both exposed and hidden installation.

Now the price of custom plastic injection mold is reasonable, if you have needs to buy high quality plastic moulding molds, please leave us a message.

Game Controller Mold(2023年07月18日)

greenvitality — 2023-07-18T16:08:16+0900

https://www.greenvitality-mould.com/products/game-controller-mold/

To increase the production efficiency, we need optimize the mold cooling system to shorten the cycle time. As a result, machining cost and time will be saved and the production efficiency increased. Green Vitality concerns a lot on mold cooling system and production stability. Our aim is to make customer run molds as less as possible for mold repair work, the best condition is free of repair work during mass production.

High-quality Game Controller Mould

To produce a high qualifed Gamepad mold, we need to work hard on mold design and analyze injection, ejection and cooling system, so that the gamepad is without flash, sinkmark, deformation and easy demoulding. These are very important factors when making gamepad mold and injection the parts. Some gamepad mold is textured on the surface, while some are glossy. Green Vitality has rich experience in making both textured molds and polished molds. Except mold building, we also provide automotive injection molding, painting, printing, electroplating, ultrasonic welding, assembly service.
Basic Information for Game Controller Mold

DescriptionGamepad Plastic Injection Mold
Plastic materialABS
Part dimension(mm)180*140*70mm
Mould dimension(mm)400*550*460*mm
Mould weight (KG)730KG
Mould cavity&core steel718
Nos of Cavity2
Manufacture time (day)30 days
Mould life≥500000
Molding cycle (S)The 30s
Mold CharacteristicsMultiple cavities mold
Slide and ejector pin structure

Why Choose Us To Make Your Electronic Molds And Molding Parts?
Green Vitality offers a turnkey plastic molding solution from concept ideas to actual products. We make 3d printing, mold design, mold making, parts injection, surface treatment, and post-molding operation services.

State of art mold processing and parts testing equipment.

Professional engineers, technicians, workers, sales, and after-sales teams.

ISO9001:2015 quality control system and modern Japanese management

24hours a day, 7days a week, two shifts working to meet your output demands.

25years experience in plastic injection mold and molding field.

Our motto is Quality is First, Customer is Frist.

As a custom injection molding factory, we will do our best to meet all the needs of customers.

LCD TV Mould(2023年07月18日)

greenvitality — 2023-07-18T16:07:48+0900

https://www.greenvitality-mould.com/products/lcd-tv-mold/

TV screen frame mold is used to produce TV screen frames, it should be strong and assembly well with the screen. It has an undercut to lock the screen inside stablely. For the LCD TV mould, we usually make one cavity mold, because of its big size, the injection machine needs 350T to 1000T upon the frame size. Green Vitality has been made screen mold more than 1meter.

High-quality TV LCD Screen Frame Mold

To produce a high-quality TV screen frame mold, we need to work hard on mold design and analyze the injection, ejection, and cooling systems, so that the screen frame is without flash, sink marks, deformation, and easy demolding. These are very important factors when making LCD TV mould and injection the parts. Our aim is once the injection parameter is set by our customers, the mass production will be continuously good, and no need to repair.
Basic Information for TV LCD Screen Frame Mold
LCD TV Mould Specification

DescriptionTV LCD screen frame mold
Plastic materialABS
Part dimension(mm)560*343*52mm
Mould dimension(mm)1150*750*786mm
Mould weight (KG)4000KG
Mould cavity&core steelH13
Nos of Cavity1
Manufacture time (day)50 days
Mould life≥500000
Molding cycle (S)The 50s
Cooling line connector typeDME NS350 SERIES quick coupling
Mold Characteristicsbig mold more than one meter
excellent mold design, without any defects
Short cycle time

How to Choose A Good TV

Choose a higher definition for a better view, protect your eyes.

Choose a famous brand to get high-quality TV and good after-sales service.

If you need to install the TV screen on the wall, please make sure you have fixed it firmly.

You need to check the socket, plug, and the wires frequently, once you find any broken on them, you must replace the broken parts, this is very important for your family's safety.

If you leave home for a holiday or don't watch TV for a long time, please remember to open it from time to time, this can increase the service life of your TV.

You must take care of your children and teach them do not play around with the TV.

As one of custom plastic products manufacturers, we can offer types of injection molded parts for sale, anything you need, please leave us a message.

Teeth Tray Mold(2023年07月18日)

greenvitality — 2023-07-18T16:07:19+0900

https://www.greenvitality-mould.com/products/teeth-tray-mold/

Teeth Tray Mold
A dental impression is a mold removed from a tooth to diagnose and treat dental conditions. They are also used in forensic science. Impressions are also known as dental or dental casts. Usually, impressions are made in the dentist's office, although dentists may also travel to the patient or subject in exceptional circumstances due to the relative portability of the required equipment.

High-quality Injection Mould Design for Denture Impression Teeth Tray Mold

The teeth tray mould we have made is high control precision, no eccentricity, with excellent cooling system, reduced molding cycle.
Teeth Tray Mould Basic Information
Dental Plastic Mould Specification

DescriptionDenture Impression Tray Mold
Plastic materialPP
Specification70*62*18 mm
Cavity No10 cav
Mould size450*600*381mm
Mold steelS136
Molding cycle (S)45S
Mold life500 K

Our Advantages Of Making Teeth Tray Mould

A professional team and advanced equipment can improve product added value and reliability for our customers.

As one of the specialized medical injection molding companies, we have standardized project management process.

Production environment and management system in line with international standards and custom tray denture service.

If you are looking for a reliable custom plastic molding company, please choose us, and we will be your best partner.

Mouse Mold(2023年07月18日)

greenvitality — 2023-07-18T16:06:52+0900

https://www.greenvitality-mould.com/products/mouse-mold/

Computer Mouse Mold Basic Information

DescriptionComputer Mouse Plastic Injection Mold
Plastic materialABS
Part dimension(mm)110*60*30mm
Mould dimension(mm)280*380*250
Mould weight (KG)200KG
Mould cavity&core steel718
Nos of Cavity4
Manufacture time (day)35days
Mould life≥500000
Molding cycle (S)The 30s
Mold PackageVacuum packing
Pre-wood case

Advantages of Project Management for Molding Electronic Products

Green Vitality Industry is a professional plastic mold and custom injection molding factory which has 25years of experience in the plastic injection mold industry. We have below advantages which our customers benefit from us and we grow up as well thanks to our customers' trust and support.

Electronic Injection Molding Experts

Flexible OEM service is available, Steady Engineering team provides advice and solution to part moldability and error prevention for the overall project purpose.

Commitment to Quality

Competitive Price

With diversity in equipment capabilities and in-depth knowledge about industrial injection mold, Green Vitality is able to offer Competitive Prices for all products and services reasonably.

In-time Delivery

The professional team creates and executes the most efficient schedule for the respective project task, and helps arrange delivery at the economical possible cost.

Keyboard Mould(2023年07月18日)

greenvitality — 2023-07-18T16:06:17+0900

https://www.greenvitality-mould.com/products/keyboard-mould/

Keyboard Mould
Mainly electronic molds we make are electronic housing mold, electronic components mold, electronic dashboard cover mold, computer keyboard key mold, computer mouse mold, bluetooth earphone plastic mold, power bank enclosure mold, air purifier mold, plug plastic mold, gamepad mold etc.

The electronic plastic injection molding process is cost-effective and ideal for mass production runs and applications that require consistency and tight tolerances. Computer keyboard plastic injection mold belongs to precision mold, Green Vitality has a team of professional and experienced engineer team to make high accuracy key cap mould for you.

High-quality Injection mold for Keyboard Mold
To produce a high-quality computer keyboard custom plastic injection mold, we need to work hard on mold design and analyze injection, ejection, and cooling systems, so that the keyboard is without flash, sink mark, deformation, and easy demolding. These are very important factors when making keyboard mold and plastic parts. Our aim is once the injection parameter is set by our customers, the mass production will be continuously good, and no need to repair.

Basic Information for Keyboard Plastic Injection Mold
DescriptionKeyboard Plastic Injection Mold
Plastic materialABS
Part dimension(mm)440*145*13mm
Mould dimension(mm)350*630*320*mm
Mould weight (KG)520KG
Mould cavity&core steel718
Nos of Cavity1
Manufacture time (day)40 days
Mould life≥500000
Molding cycle (S)40s
Packing MethodVacuum packing
Pry-wood case

Plastic Food Container Mould(2023年07月18日)

greenvitality — 2023-07-18T16:05:49+0900

https://www.greenvitality-mould.com/products/plastic-food-container-mould/

Plastic Food Container Mould
Plastic meal boxes mainly used for packing foods, so it need to be heat resistant and non-toxic, and could meet the requirements of environmental protectionso, we have to choose proper plastic materials, such as food grade PP,PS,starch material,Plant fiber material etc., then food container mould should be signed with high polish, good injecting and cooling systems to make sure the boxes could be with good shap and finish.For enhancing the speed, normally we suggest to produce plastic container mould on high speed injection machines.

High-quality Food Container Mould

As the wall thickness of the boxes is normally very thin, it's very important to design and make high-quality plastic food container moulds. An efficient mold cooling system can shorten the injection cycle and save more processing costs and time. We pay great attention to the mold cooling system and mold production stability. Our goal is to ensure customers run as little mold repair work as possible and be able to perform mass production efficiently and stably.

As one of custom plastic products manufacturers, we can offer sorts of plastic molded parts for sale, if you are interested, please leave us a message.

Plastic Toilet Seat Mold(2023年07月18日)

greenvitality — 2023-07-18T16:05:18+0900

https://www.greenvitality-mould.com/products/plastic-toilet-seat-mold/

Plastic Toilet Seat Mold
Toilet seat casting mold quality points: cover mold cycle, cover mold life, Parting line whether there are sharp edges? Is the cover wall thickness even? How to make covers are light and strong? How to design a good exhaust ? How to make your toilet cover polish durable? How to judge the molding cycle? how to set up the toilet temperature?

High-quality Plastic Toilet Seat Mould For Sale
As the toilet cover need to be strong and durable, the surface need smooth and high polished, many defects may be in plastic injection molding production, including rhymes, poor fusion, black spots, black lines, color difference, burning a so on, we choose PP for the part material,to ensure the toilet seat cover mould quality and mold life, we need to choose steel with right hardness, we design the plastic toilet seat mold with reasonable/reliable construction and movements, the mold cycle is settled to meet the requirements of lowest cost, we add ribs to strong the covers, we make side core pulling bodies for demolding, we use hot runner to enhance the production quality and efficiency,and good cooling system is also very important.
Basic Information for Plastic Toilet Seat Mold
DescriptionPlastic toilet seat cover mold
Plastic materialPP
Mould dimension(mm)730*710*560
Mould weight (T)2.2T
Mould cavity&core steelH13
No. of Cavity1*1
Manufacture time (day)55 days
Mould life≥500000
Molding cycle (S)50S
Mold Characteristicsexcellent cooling system design
Short cycle time

As a custom plastic molding company, we will do our best to meet all the needs of customers.

Home Appliance Mould(2023年07月18日)

greenvitality — 2023-07-18T16:04:45+0900

https://www.greenvitality-mould.com/products/household-appliance-mold/

As a custom injection molding factory, GV Mold has rich experience in home appliance molds (such as television, refrigerators, fans, washing machines, air conditioners, and various smart home appliances). We can provide turnkey solutions for high-precision houseware moulds according to customers' ideas, from raw material selection advice, product design optimization, mold flow analysis, mold manufacturing, mold design improvement to plastic parts production, assembly, packaging, delivery.

Home Appliance Mould Types
LCD TV Mould
We can see many different kinds of TV LCD screen frames from different TV manufacturers. It seems like a computer screen frame, their structure is similar. The TV screen frame is a rectangular plastic frame that is assembly on the LCD screen. Usually, it has a stand base on the bottom to support the screen and the frame.

Fan Mold
Green Vitality is a professional Plastic fan blade mold, custom fans moulding services Supplier. We have done different series of plastic fan molds. However, no matter the shape of the plastic fan blade, the most important requirement is to maintain balance. Fan products are generally in a high-speed rotation state when working.

Refrigerator Drawer Mold
Green Vitality Industry has rich experience in making transparent refrigerator drawer plastic injection molds and mirror polishing molds, high quality with durable mold lifetime, easy to maintain, to meet all customers' requirements.

Application List
Auto Part Mold
Electronics Mold
Industrial Plastic Injection Mold
Home Appliance Mould
LCD TV Mould
Fan Mold
Refrigerator Drawer Mold
Daily Plastic Injection Mold
Medical Plastic Injection Mold
Thermoset Molding & Aluminum Die Casting

Home Appliance Mould Process
Before making plastic household mould, we usually verify the plastic product & mold in the following steps. In this way, we can speed up product development, effectively control mold costs, reduce mold repair costs in the manufacture stage, and fully verify product performance as much as possible to save time and cost.

PROTOTYPE SAMPLE
The prototype part is not only visible but also can be assembled. it can intuitively reflect whether the structure is reasonable or not, and the difficulty of installation. It is convenient to detect and solve problems in the early stage. Usually made by rapid prototyping parts, CNC processed rapid prototypes, and 3D printing within 1 week.

Mouse Mold(2023年07月18日)

greenvitality — 2023-07-18T16:04:17+0900

https://www.greenvitality-mould.com/products/mouse-mold/

Mouse Mould
One computer mouse usually includes these plastic parts: a bottom shell, an upper cover, a middle cover, a wheel, a base of wheel, a frame which connects with electronic elements etc. These plastic parts are required not only to be textured well, but also to be wear-resistant. In addition, because it is an electronic housing, it needs to be assembled with electronic components, so the precision requirements for plastic products are relatively high. Green Vitality provide high quality mice moulds within a very short time. Our customers are satisfied with our professionalism and service.

Computer Mouse Mold Basic Information

Advantages of Project Management for Molding Electronic Products

Green Vitality Industry is a professional plastic mould and molding manufacturer which has 25years of experience in the custom plastic injection mold industry. We have below advantages which our customers benefit from us and we grow up as well thanks to our customers' trust and support.

Electronic Injection Molding Experts

Flexible OEM service is available, Steady Engineering team provides advice and solution to part moldability and error prevention for the overall project purpose.

Commitment to Quality

Competitive Price

With diversity in equipment capabilities and in-depth knowledge about industrial injection mold, Green Vitality is able to offer Competitive Prices for all products and services reasonably.

In-time Delivery

The professional team creates and executes the most efficient schedule for the respective project task, and helps arrange delivery at the economical possible cost.

Teeth Tray Mold(2023年07月18日)

greenvitality — 2023-07-18T16:03:52+0900

https://www.greenvitality-mould.com/products/teeth-tray-mold/

High-quality Injection Mold for Denture Impression Teeth Tray Mold
The teeth tray mould we have made is high control precision, no eccentricity, with excellent cooling system, reduced molding cycle.

Teeth Tray Mould Basic Information
Dental Plastic Mould Specification

DescriptionDenture Impression Tray Mold
Plastic materialPP
Specification70*62*18 mm
Cavity No10 cav
Mould size450*600*381mm
Mold steelS136
Molding cycle (S)45S
Mold life500 K

Our Advantages Of Making Mould Teeth Trays

A professional team and advanced equipment can improve product added value and reliability for our customers.

As one of the specialized medical custom plastic products manufacturers, we have standardized project management process.

Production environment and management system in line with international standards and custom tray denture service.

If you want to know more kinds of injection parts, please visit our website.

Car Light Mould(2023年07月18日)

greenvitality — 2023-07-18T16:03:24+0900

https://www.greenvitality-mould.com/products/car-llight-mold/

Car Light Mould
The car light mould plays a vital role in illuminating vehicles, serving as the eyes of cars. It encompasses all the lighting systems employed in automobiles. The design and production of auto lamp moulds necessitate meticulous attention due to the exacting requirements of automobile light appearance. Transparent and electroplated components constitute several critical parts of these lights. The lamp itself stands out as the most demanding element in the car's aesthetic. The front and rear headlights represent the primary illumination sources for most cars. Lighting configurations differ across various car series, while even within the same series, variations exist based on height configuration. The key components comprising the front and rear lights of a car include left and right lenses, decorative frames, lamp housings, reflectors, among others.

Car Light Mould Appearance Requirements

Lens (Material: Transparent PC): Steel CAV / COR: NAK80 or S136H (HRC33-37), the hardness of the cavity and core is staggered. The product is highly polished, can't pass the whetstone, save the mold to 1000# sandpaper and then polish.

The decorative frame ( Material PBT ): Mold Steel: CAV: NAK80 or S136H (HRC33-37), COR: forged steel HRC31-35, the product is highly polished, can not pass whetstone save the mold to 1000# sandpaper and then polish. The cavity side ( reflective surface) can not be welded.

Reflector (Material BMC): The cavity and core are made of 8407 steel (to achieve a high polishing effect), the cavity steel is HRC46-50, and the core steel is HRC44-48. The cavity side (reflecting surface) is high polished, and can not pass the whetstone, save the mold to 1000# sandpaper and then polish, the core side is generally 600# polished.

Car light Mould Basic Information

Auto Lamp Mould Specification

DescriptionAutomotive lights Injection Mold
Mold baseLKM; HASCO; DME, etc
Mold cavity&core steelP20,2738,718H,738H,NAK80,SKD61,E420,etc.
Nos of CavitySingle or Multi
FinishAnodized,Polish,Silk-screen,Painting,etc
Hot runner brandYUDO, HUSKYFISA, HASCO, MOLD-MASTER
Product materialABS,PP,PE,POM,PMMA,PC etc
Mold life100k-500k shots
Manufacture time (day)30-45 days
PackingVacuum+plywood wooden box
PackingVacuum+plywood wooden box

Car Light Mould Technology Summary

Plastic features: transparent color, high requirements for the appearance surface, no spots/gate/marks, no bubbles/ fog halo/shrinkage mark/ welding lines, and other forming defects.

In view of the plastic color transparent, the use of an ordinary runner can avoid the plastic color difference, improve transparency, coupled with the plastic surface is not allowed to have gate marks, so use the side gate gating system.

Car light mould adopts the combined cooling system of "vertical cooling water pipe, inclined cooling lines, and splice water well", and the waterway is arranged along the cavity, effectively ensuring the precision of the plastic parts and the labor productivity of the mold. The plastic parts are ejected out by an ejector block, which is not only stable but also leaves no influence on the appearance of the product.

In the molding of transparent mold, the design of the exhaust system is very important, such as poor exhaust, will seriously affect the quality of plastic parts, in view of the product material for PC, exhaust front-end design for 0.02mm, around the product according to CAE analysis of reasonable design exhaust, reduce the bubble or air trapping caused by local burns and other problems during injection moulding.

As a custom plastic molding company, we will do our best to meet all the needs of customers.

Plastic Gear Mold(2023年05月22日)

greenvitality — 2023-05-22T17:16:41+0900

https://www.greenvitality-mould.com/products/precision-gear-injection-mould/

Injection molded plastic gears is one of the most widely used transmission mechanisms in the field of instruments & meters, timers, reducers, cameras, copiers, fax machines, shredders, printers, vacuum cleaners, automatic coffee machines DVD moving support, automotive rearview mirrors, headlight regulators, toy movement, medical devices.

Precision gears have very high requirements in terms of dimension and performance, minor deformation will affect the performance of the gear system, it might cause unstable moving, vibration, shaking, or noise. Therefore, it is very important to prevent deformation in the process of injection molding.

High-quality Injection Mold For Precision Gear
Precision is the most essential factor when our team designed gear mold . We adopted steel material S316 with stable properties which are suitable for precise injection molding. The gears produced by this mold are operating reliably and transmit stably.

Basic Information for Plastic Gear Mold
Plastic Gear Molding Specification

Features of Plastic Injection Molding Double Spur Gear
The Small Plastic Double Spur Gear is made of POM.

POM product has high rigidity and sound abrasion resistance, the size of the gear is precise for perfect assembly. It is of good self-lubricating property on the surface for smooth transmission.

How to Choose A Good Quality Precision Plastic Gear Mold
There are straight spur gear, helical gear, internal gear. herringbone gear, straight bevel gear, spiral bevel gear, zero bevel gear, worm gear, screw gear, concave worm gear, hypoid gear, face gear, and more, choose the suitable gear system for the internal driver of your devices.

ISO, AGMA, DIN, JIS are the Precision Standard of Gears.

When you check the quality of gears, please pay attention to the precision of gear motion, gear working stability, and tooth contact accuracy

The good quality gear system is suitable for high-speed movement and has a long working life.

Plastic Toilet Seat Mold(2023年05月22日)

greenvitality — 2023-05-22T17:16:00+0900

https://www.greenvitality-mould.com/products/plastic-toilet-seat-mold/

Toilet seat mould quality points: cover mold cycle, cover mold life, Parting line whether there are sharp edges? Is the cover wall thickness even? How to make covers are light and strong? How to design a good exhaust ? How to make your toilet cover polish durable? How to judge the molding cycle? how to set up the toilet temperature?

High-quality Plastic Toilet Seat Mold For Sale
As the toilet cover need to be strong and durable, the surface need smooth and high polished, many defects may be in injection molding production, including rhymes, poor fusion, black spots, black lines, color difference, burning a so on, we choose PP for the part material,to ensure the toilet seat cover mould quality and mold life, we need to choose steel with right hardness, we design the plastic toilet seat mold with reasonable/reliable construction and movements, the mold cycle is settled to meet the requirements of lowest cost, we add ribs to strong the covers, we make side core pulling bodies for demolding,we use hot runner to enhance the production quality and efficiency,and good cooling system is also very important.

Points of Making Toilet Seat Cover Mould
Choosing the right material for the cover, PP could make the parts with good strength, good rigidity, good dimensional stability, and good coloring performance.

Designing the proper injecting system to ensure the plastic material could be heating melt well and venting.

Choosing the good mold material and inserts to ensure the high quality of the toilet seat casting mold.

Using the hot runner for cost-saving and enhancing the quality of the parts.

Using robots to pick up the parts during production can also enhance production efficiency.

Following our construction to install and use the toilet seat cover mould, to make sure there's no any damage for the mold and less repair.

Green Vitality Industry is a professional plastic injection manufacturer in various industries since 1993. We provide injection molds for sale, toilet seat cover mold, mould on toilet seat, mold on toilet seat, injection molds for sale and etc. Want to know more, contact us.

Plastic Food Container Mould(2023年05月22日)

greenvitality — 2023-05-22T17:15:12+0900

Plastic Food Container Mouldhttps://www.greenvitality-mould.com/products/plastic-food-container-mould/

Plastic meal boxes mainly used for packing foods, so it need to be heat resistant and non-toxic,and could meet the requirements of environmental protectionso, we have to choose proper plastic materials, such as food grade PP,PS,starch material,Plant fiber material etc., then food container mould should be signed with high polish, good injecting and cooling systems to make sure the boxes could be with good shap and finish.For enhancing the speed, normally we suggest to produce plastic container mould on high speed injection machines.

High-quality Food Container Mould
As the wall thickness of the boxes is normally very thin, it's very important to design and make high-quality plastic food container mould. An efficient mold cooling system can shorten the injection cycle and save more processing costs and time. We pay great attention to the mold cooling system and mold production stability. Our goal is to ensure customers run as little mold repair work as possible and be able to perform mass production efficiently and stably.

Basic Information for Lunch Box Mold

Points of making plastic meal box mold
Designing about 2-3 different sizes of plastic meal boxes with the same lid could save the mold and production cost.

The thickness of the boxes is thin, so we need to design the mold with a good cooling system.

The materials of the boxes should be safe for hot food and meet environmental concerns.

To enhance production efficiency, you need to use a high-speed injection molding machine for production.

Using robots to pick up the parts during production can also enhance production efficiency.

Following our construction to install and use the mold, to make sure there's no any damage for the mold and less repair.

Want to know the details of custom plastic injection mold and plastic molded parts, contact us.

Plastic Enclosure Mold For Electronic Device(2023年05月22日)

greenvitality — 2023-05-22T17:14:27+0900

https://www.greenvitality-mould.com/products/plastic-enclosure-mold/

In a Lego game, you will hold the laser, sit on the device, and shoot various targets. Since this game is mainly to meet the gaming experience of LEGO fans at a young age, the plastic product shell is required not only to be polished well, but also to be wear-resistant. In addition, because it is a laser electronic housing, it needs to be assembled with electronic components, so the precision requirements for plastic products are relatively high. Finally Green Vitality provide perfect plastic enclosure mold after first trial.

Plastic Injection Mold Steel Requirements For Electronic Enclosure Part
Good polishing performance. Electronic enclosure plastic part injection mold materials usually require good gloss and surface condition. Therefore, the roughness of the cavity surface is required to below. In this way, the surface of the cavity must be surface processed, such as polishing, grinding, etc. Therefore, the selected plastic injection mold steel should not contain rough impurities and pores.

Less affected by heat treatment. In order to improve the hardness and wear resistance, the electronic enclosure plastic injection mold is generally heat-treated, but this treatment should make the size change small. Therefore, it is best to use pre-hardened steel that can be machined.

Good wear resistance. The gloss and accuracy of the surface of the electronic enclosure injection mold material are directly related to the wear resistance of the surface of the injection mold cavity, especially when glass fiber, inorganic fillers, and certain pigments are added to some plastics. Together with the plastic melt, it flows at a high speed in the runner and mold cavity, and the friction on the surface of the cavity is great. If the material is not wear-resistant, it will wear quickly.

Plastic Injection Mold Steel Requirements For Electronic Enclosure Part
Good polishing performance. Electronic injection molded enclosures materials usually require good gloss and surface condition. Therefore, the roughness of the cavity surface is required to below. In this way, the surface of the cavity must be surface processed, such as polishing, grinding, etc. Therefore, the selected plastic injection mold steel should not contain rough impurities and pores.

Features For Plastic Electronic Enclosure Part
The enclosure of electronic products is one of the commonly used plastic products. People not only have requirements for the function of the finished product but also attach great importance to the material of the shell. The high-quality electronic plastic shell not only has a good appearance but also can effectively extend the service life of the product. So, what are the characteristics of electronic enclosures?

At present, the plastic shells on the market have various styles and complete sizes, but their materials are very different. Most of the electronic enclosures are made of high-quality flame-retardant and fire-retardant ABS materials.

Flame-retardant and fire-retardant ABS materials have excellent impact resistance, heat resistance, low-temperature resistance, chemical resistance, and electrical properties. It also has the characteristics of easy processing, stable product dimensions, and good surface gloss. It is easy to paint, color, secondary processing such as metal spraying, electroplating, welding, hot pressing, and bonding can also be performed on the surface.

In the production of ABS plastic and then adding fire retardant, the electronics enclosure produced not only has the advantages of ABS material but also makes the product have fire resistance.

Green Vitality Industry is a professional injection molding supplier in various industries since 1993. We provide car bumper injection moulding, injection moulding and etc. Want to know more, contact us.

Plastic Connector Mould with Brass Molding Inserts(2023年05月22日)

greenvitality — 2023-05-22T17:13:38+0900

https://www.greenvitality-mould.com/products/plastic-connector-mold/

In order to meet the needs of installation and connection, or to increase the strength of the plastic part, suitable metal parts are designed to insert into plastic molding parts, making an integrated products of both metal and plastic.

The connector is designed with brass insert, it is a good insulator with better strength, so it is applied for electronic and electrical power components, machinery and equipment installation.

High-quality brass inserts for injection molding This mold is multi-cavities 1*2. The insert positioning block for the copper can be taken out and put in easily from the cavities. The brass insert was preheated to ensure a uniform temperature in the mold cavities.

Basic Information for Connector with Brass

Plastic Connector Mould Specification

Benefits of Plastic Connector Molded with Brass Insert

Plastic molding part with metal material insert provides you additional functions, you can obtain great advantages including:

It is of electric conduction with brass insert for electronic devices electrical equipment.

To design with screw thread section on the metal, it can be installed to devices and equipment very conveniently.

With metal insert, it enhances the strength of the plastic molding connector.

It is of electrical insulation and heat insulation for safety sake.

With low-level noise.

How To Design A Connector With Metal Insert
Select metal materials with a small coefficient of thermal expansion as inlay materials, such as brass, aluminum, aluminum alloy, etc.

The metal design shall not have sharp corners, and shall be properly rounded to improve the plastic strength. The surface of the insert should preferably be provided with exquisite rolling patterns or grooves to increase the friction.

The plastic thickness around the metal insert shall be sufficient. For example, the plastic thickness around the insert is "h", the outer diameter of the metal insert is "D", the plastic thickness for the aluminum insert should be h ≥ 0.8D, and the plastic thickness for the brass insert should be h ≥ 0.9D.

Green Vitality Industry is a professional injection molding factory in various industries since 1993. We provide metal insert moulding, plastic insert moulding, brass molding inserts, metal insert molding, injection mold and etc. Want to know more, contact us.

Mouse Mold(2023年05月22日)

greenvitality — 2023-05-22T17:12:29+0900

https://www.greenvitality-mould.com/products/mouse-mold/

Basic Information for Computer Mouse Mold

Advantages of Project Management for Molding Electronic Products

Green Vitality Industry is a professional plastic mold and molding manufacturer which has 25years of experience in the plastic mold industry. We have below advantages which our customers benefit from us and we grow up as well thanks to our customers' trust and support.

Electronic Injection Molding Experts

Flexible OEM service is available, Steady Engineering team provides advice and solution to part moldability and error prevention for the overall project purpose.

Commitment to Quality

Competitive Price

With diversity in equipment capabilities and in-depth knowledge about industrial injection mold, Green Vitality is able to offer Competitive Prices for all products and services reasonably.

In-time Delivery

The professional team creates and executes the most efficient schedule for the respective project task, and helps arrange delivery at the economical possible cost.

Process of Injection Mouse Molding
Before making a production mold, we usually verify the plastic product & mold in the following steps. In this way, we can speed up product development, effectively control mold costs, reduce mold repair costs in the manufacturing stage, and fully verify product performance as much as possible to save time and cost.

The first stage: prototype sample
The prototype part is not only visible, but also can be assembled, it can intuitively reflect whether the structure is reasonable or not, and the difficulty of installation. It is convenient to detect and solve problems in the early stage. Usually made by rapid prototyping parts, CNC processed rapid prototypes, and 3D printing within 1 week.

The second stage: soft tooling
After the prototype parts verification, we will improve the problems found, and then carry out a small batch assembly test. In addition, in order to carry out more sufficient verification and avoid the risk of mold scrap, usually at this stage, we will first develop a lower cost soft mold to verify the mold structure and mold feasibility, and the material and structure of the parts are the same to mass-produced parts. Soft molds can typically produce no more than 10,000 shots.

The third stage: production tooling
After the parts have been fully verified and approved, the official steel mold is developed. The official steel mold can produce 200000, 500000, or 1000000 parts according to different steel materials used, and select the appropriate steel material according to the planned output.

Green Vitality Industry is a professional plastic mould supplier in various industries since 1993. We provide computer mouse mold, mice moulds, mold mouse, injection molds for sale, injection molded parts and etc. Want to know more, contact us.

Medical Test Tube Mold(2023年05月22日)

greenvitality — 2023-05-22T17:11:16+0900

https://www.greenvitality-mould.com/products/medical-test-tube-mold/
As a container for nucleic acid detection, there is a huge amount of consumption every day in the world. How to produce with high efficiency and high quality is a difficult problem for medical products enterprises.

Medical Test Tube Mold
As a container for nucleic acid detection, there is a huge amount of consumption every day in the world. How to produce with high efficiency and high quality is a difficult problem for medical products enterprises.

High-quality Medical Test Tube Mold
The Medical Test Tube Mold we have made is highly transparent, has no dent, high control precision, no eccentricity, with Excellent cooling system, reduces the molding cycle.

Basic Information for Medical Test Tube Mold
Test Tube Mold Specification

Our Advantages of Making Medical Test Tube Mold
Long mold life, is greatly higher than the low-end mold.

More cost-effective. The test tube mold is improved and optimized by the R&D team, with high technical content and good cost control.

Return on investment is higher. The customer's input and output ratio of nucleic acid test tube mold are several times higher than that of low-end mold.

Product quality is stable. S136 steel imported from Sweden is selected to manufacture, and advanced heat treatment and surface treatment technology are adopted to ensure the durability of the mold in the environment of high speed and high-pressure injection. Before mold production, mold flow analysis was used to analyze the forming defects of products, and then the mold structure was adjusted to improve the one-time pass rate of products.

Cavity core with self-locking structure, the same parts in the mold can be interchangeable; Reasonable cooling channel design, strengthen the cooling effect of the mold, effectively shorten the injection cycle.

What Are The Raw Materials Of Commonly Used Injection Molding Medical Products?
The most commonly used materials in the medical industry, polyvinyl chloride (PVC) and polyethylene (PE) accounted for 28% and 24%, respectively, polystyrene (PS) accounted for 18%, polypropylene (PP) accounted for 16%, and engineering plastics accounted for 14%. %. In engineering plastics, PET, SAN, PC, PMMA, PA, POM, and other materials are commonly used. These materials all have the following common characteristics of medical polymer materials:

Good physical and mechanical properties, which can meet the requirements of physiological functions and use environment;

It can withstand the sterilization process without affecting its biological and mechanical properties;

Good molding performance, easy to process into various shapes, and low cost;

The material is medical grade, with less heavy metal content and low content of leaching and leaching substances;

Non-toxic to the body, no pyrogen reaction, no "three causes" (carcinogenic, teratogenic, genetic mutation) effects, does not damage adjacent tissues, does not interfere with the body's immune mechanism, and does not cause material surface calcification;

When the material is in contact with blood, it has good anticoagulant properties, does not cause hemocytopenia after hemolysis, does not cause protein denaturation in blood, and does not destroy the formed components of blood;

When the material is implanted into the body, it has sufficient chemical stability and physiological inertness, and the physical and mechanical properties do not change significantly (excluding degradable materials).

If you need any kinds of plastic injection mold, please contact us, as a professional plastic injection factory, Green Vitality is willing to offer you high quality products.

Keyboard Mould(2023年04月07日)

greenvitality — 2023-03-30T16:40:50+0900

https://www.greenvitality-mould.com/products/keyboard-mould/

Mainly electronic molds we make are electronic housing mold, electronic components mold, electronic dashboard cover mold, computer keyboard mould, computer mouse mold, bluetooth earphone plastic mold, power bank enclosure mold, air purifier mold, plug plastic mold, gamepad mold etc.

The electronic plastic injection molding process is cost-effective and ideal for mass production runs and applications that require consistency and tight tolerances. Computer keyboard plastic inejction mold belongs to precision mold, Green Vitality has a team of professional and experienced engineer team to make high accuracy keyboard plastic mold for you.

High-quality Injection mold for Keyboard Mold
To produce a high-quality computer keyboard plastic injection mold, we need to work hard on mold design and analyze injection, ejection, and cooling systems, so that the keyboard is without flash, sink mark, deformation, and easy demolding. These are very important factors when making keycap mould and plastic parts. Our aim is once the injection parameter is set by our customers, the mass production will be continuously good, and no need to repair.

As a injection molding factory, we can offer kinds of plastic molding parts for sale, anything you need, please contact us.

Industrial Plastic Injection Mold(2023年04月06日)

greenvitality — 2023-03-30T16:40:14+0900

https://www.greenvitality-mould.com/products/industrial-product-mold/

Industrial Plastic Injection Mold

The industrial moulding part is replacing metal products in many fields of industrial applications to meet the requirement of lightweight industrial equipment and cost-reduction.

Green Vitality has accumulated many experiences over the years in providing a full spectrum of services for custom injection plastic components that are precisely matched to industrial applications. We are capable to manufacture mechanical parts and shells, bearings, gears, screw and nuts, seals, pipe fittings, valves, pumps, connectors, adapters, and many more.

Plastic Injection Molding Industrial Plastic Parts

Filter and Flow Limiting Apparatus
The family mold is used to produce injection parts for liquid filtration and flow monitoring and control systems.

Plastic Gear Mold
Plastic Precision Gear is one of the most widely used transmission mechanisms in the field of instruments & meters, timers, reducers, cameras, copiers, fax machines, shredders, printers, vacuum cleaners, automatic coffee machines DVD moving support, automotive rearview mirrors, headlight regulators, toy movement, medical devices.

Plastic Connector Mould with Brass Molding Inserts
In order to meet the needs of installation and connection, or to increase the strength of the plastic part, suitable metal parts are designed to insert into plastic molding parts, making integrated products of both metal and plastic.

Industrial Moulds Process
To effectively control the development cost of mold building, reduce the cost of later repair molds, accelerate the progress of product development, and fully verify product performance as much as possible. In the mold development process, Industrial Product verification needs to be carried out in several stages.

PROTOTYPE SAMPLE
Before investing a lot of money in building tooling (molds), It is wise to test the invention of new ideas with a real model which is usually created by rapid prototyping techniques as per drawing, it helps to review key points such as appearance, dimensions, critical areas, performance, and assembly, then to further optimize the details at the earliest stage of product development. When verified models are made, they can be used for displaying at trade fairs or presentations to investors.

TOOLING
Green Vitality Industry is fully equipped for mold machining. After verification of the prototyping parts, we can move into the tooling process, how we design the molds is mostly depended on the project challenge, technical data for injection mold building will be created and double-checked mutually, so you clearly know how the molds will be like such as the cavity numbers, mold life, runner, surface treatment, mold size, mold weight, etc.

If you have your own injection machines, molds will be built to fill the capacity of your machines without potential problems with mass production processing.

MASS PRODUCTION
After sample parts have been thoroughly tested and approved, we can finally set up for the first batch production. Green Vitality Industry has injection machines in-house to manage the production of full volume plastic injection molding parts. In-process inspection is implemented to ensure top quality. Once production is finished, we do additional inspections such as dimension, critical surface, function, and rest specifications before shipment.

01
PROTOTYPE SAMPLE
02
TOOLING
03
MASS PRODUCTION
Advantages of Project Management for Molding Industrial Products

Industrial Injection Molding Experts
Flexible OEM service is available, Steady Engineering team provides with advice and solution to part moldability and error prevention for the overall project purpose.

Commitment to Quality
We believe in and practice the "Quality is of Prime Importance” philosophy. Well-versed manufacturing team to manage the mold machining and injection processing. QA department performs strong quality assurance in order that all products and services meet or exceed the expecting needs.

Competitive Price
With diversity in equipment capabilities and in-depth knowledge about industrial injection mold, Green Vitality is able to offer Competitive Prices for all products and services reasonably.


In-time Delivery
Professional team create and execute the most efficient schedule for respective project task, and help arrange delivery at the economical possible cost.

Information for Customized Plastic Mould Industry
FAQ
Q:
Information about injection mould design
A:
Solution of the industrial custom plastic injection mold and molding parts, there are different options depending on the part's purpose. And the price is subject to your specific requirements.

Hence, we summarize some important questions and information needed in order to prepare an accurate quotation for evaluation at the initial stage of your next project.

1) Part drawing of 2D / 3D, sketch or picture with detailed dimension, or physical samples.

2) Number of Mold Cavities.

3) Mold steel material to meet your planned mold life.

4) Hot runner or cold runner. If the former, what brand it is?

5) Standard of the mold spare parts (LKM, DME, HASCO, etc.).

6) Parameter of your injection machine so that we would design the mold to match well with your machine.

Q:
Information about plastic parts
A:
1) Material of plastic parts, or tell us the application and working environment, our engineers will suggest the suitable plastic material.

2) The part surface treatment.

3) The quantity for the first order. And how many parts will you be making totally?

4) The color of the injection parts.

If you haven't decided on the detailed requirement of the project yet, you are welcome to discuss it with us, and we would love to share our experiences and suggestion for reference. Green Vitality aims to solve the challenges faced by customers.

Home Appliance Mould(2023年04月05日)

greenvitality — 2023-03-30T16:39:41+0900

https://www.greenvitality-mould.com/products/household-appliance-mold/

GV Mold has rich experience in home appliance parts (such as television, refrigerators, fans, washing machines, air conditioners, and various smart home appliances). We can provide turnkey solutions for high-precision houseware moulds according to customers' ideas, from raw material selection advice, product design optimization, mold flow analysis, mold manufacturing, mold design improvement to plastic parts production, assembly, packaging, delivery.

Household Injection Mould Types
LCD TV Mould

We can see many different kinds of TV LCD screen frames from different TV manufacturers. It seems like a computer screen frame, their structure is similar. The TV screen frame is a rectangular plastic frame that is assembly on the LCD screen. Usually, it has a stand base on the bottom to support the screen and the frame.

Refrigerator Drawer Mold
Green Vitality Industry has rich experience in making transparent refrigerator drawer injection molds and mirror polishing molds, high quality with durable mold lifetime, easy to maintain, to meet all customers' requirements.

Process of Home Injection Mold
Before making home appliance mould, we usually verify the plastic product & mold in the following steps. In this way, we can speed up product development, effectively control mold costs, reduce mold repair costs in the manufacture stage, and fully verify product performance as much as possible to save time and cost.

SOFT TOOLING
After the prototype parts verification, we will improve the problems found,and then carry out small batch assembly test. In addition, in order to carry out more sufficient verification and avoid the risk of mold scrap, usually at this stage, we will first develop a lower cost soft mold to verify the mold structure and mold feasibility, and the material and structure of the parts are the same to mass-produced parts. Soft molds can typically produce no more than 10,000 shots.

PRODUCTION TOOLING
After the parts have been fully verified and approved, the official steel mold is developed. The official steel mold can produce 50000, 100000, or 300000 parts according to the different steel materials used, and select the appropriate steel material according to the planned output.

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PROTOTYPE SAMPLE
02
SOFT TOOLING
03
PRODUCTION TOOLING
Advantages of Household Injection Mould
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Quick Response
Provide quote in 24hours with drawings and requirements if urgent.

Experienced Staff
Over 95% designers & engineers are with more than 10 years experience in plastic mold industry. and all project engineers could discuss projects in English to save communication time.

High quality control
Strictly conforms to ISO9001:2015 quality control system.
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One-stop service provider
Technical support from the initial product design to the entire stage of mold making and product production and delivery.

Home Appliance Mold Faqs
FAQ
Q:
If I have an idea for plastic injection moulding. What do I do?
A:
That's great, do a drawing with measurements and as much information as you can, or send your parts to us. we can support from an idea to the finished item.

Q:
Is injection molding the right process for my product?
A:
The volume requirements of the product are the main consideration when deciding to use injection molding as a manufacturing process. If you need more than 1000+ products, plastic injection moulding is probably the best solution. Because the mold is expensive, it will save you more cost when you need mass production.

Q:
How expensive is a plastic injection mould?
A:
The price depends on:

• Size of the mold

• Lifetime of mold

• The number of cavities

• The material the mold is made of ie. Steel or aluminum

• The surface of the finish required

• The complexity of the part

The best way is to send an email to me or call us.

We will go through all your requirements and start the right foot with you.

If you want to know more details of injection molds for sale, please contact us.

Game Controller Mold(2023年04月04日)

greenvitality — 2023-03-30T16:38:56+0900

https://www.greenvitality-mould.com/products/game-controller-mold/

High-quality Game Controller Mold
To produce a high qualifed Gamepad mold, we need to work hard on mold design and analyze injection, ejection and cooling system, so that the gamepad is without flash, sinkmark, deformation and easy demoulding. These are very important factors when making gamepad mold and injection the parts. Some gamepad mold is textured on the surface, while some are glossy. Green Vitality has rich experience in making both textured molds and polished molds. Except mold building, we also provide injection molding, painting, printing, electroplating, ultrasonic welding, assembly service.

Basic Information for Game Controller Molds
DescriptionGamepad Plastic Injection Mold
Plastic materialABS
Part dimension(mm)180*140*70mm
Mould dimension(mm)400*550*460*mm
Mould weight (KG)730KG
Mould cavity&core steel718
Nos of Cavity2
Manufacture time (day)30 days
Mould life≥500000
Molding cycle (S)The 30s
Mold CharacteristicsMultiple cavities mold
Slide and ejector pin structure

Why Choose Us To Make Your Electronic Molds And Molding Parts?

Green Vitality offers a turnkey plastic molding solution from concept ideas to actual products. We make 3d printing, mold design, mold making, parts injection, surface treatment, and post-molding operation services.

State of art mold processing and parts testing equipment.

Professional engineers, technicians, workers, sales, and after-sales teams.

ISO9001:2015 quality control system and modern Japanese management

24hours a day, 7days a week, two shifts working to meet your output demands.

25years experience in plastic injection mold and molding field.

Our motto is Quality is First, Customer is First.

As a plastic mould supplier, we can offer kinds of plastic injection molding parts for sale, anything you need, please contact us.

Filter and Flow Limiting Apparatus(2023年04月03日)

greenvitality — 2023-03-30T16:38:11+0900

https://www.greenvitality-mould.com/products/filter-and-flow-limiting-apparatus/

The family mold is used to produce injection parts for liquid filtration and flow monitoring and control systems.

These accessories are customized made for Rotational Filter and Flow Limiting equipment and devices. There are two parts which are assembled together, one is hat shape, one is small ring shape. When connect the ring part onto the hat shape part, then install to the filtering and flow limiting apparatus.

Basic Information for Filter and Flow Limiting Apparatus
Water Filter Mold Specification
DescriptionCLoche-Bague PP parts
Plastic materialPP or PEHD
Mould dimension(mm)685*550*1014 mm
Mould weight (T)1350 kgs
Mould cavity & core steelNAK80
Nos of Cavity1+1
Manufacture time (day)40 days
Mould life≥30,0000
Molding cycle (S)50 S
Cooling line connector typequick coupling
Mold CharacteristicsHydraulic Cylinder to drive the gear and driving wheel for unscrewing mechanism.

Suggestions of Designing Filter and Flow Limiting Apparatus

The screw thread section must be assembled perfectly.

There should be with draft angle (say 1 degree) for the inner position of the hat shape part.

It is better to design the radius positions without sharp edges.

As a plastic injection factory, we can offer kinds of injection molded parts for sale, anything you need, please contact us.

Fan Mold(2023年04月02日)

greenvitality — 2023-03-30T16:37:31+0900

https://www.greenvitality-mould.com/products/fan-mold/

If the weight of each fan blade is not balanced, large vibration, high noise, and large wear of the rotating shaft will occur during high-speed rotation, which not only seriously affects product performance, but also The lifetime will also be greatly reduced. Therefore, fan products must ensure that the weight of each fan blade is balanced in order to pass the detection of the dynamic balance detector and adapt to the working environment of such products.

High-quality Plastic Fan Mould
Fan blades are usually divided into shaft core circle, blade inner circle, and blade outer circle. If the concentricity of the shaft core circle, blade inner circle, and blade outer circle are not good, the fan blade will vibrate when it rotates, and the rotation will be unstable. Abnormal phenomena such as friction and noise occur around.

The mold core in the existing fan blade mold is square, and the inner hole in the middle of the square mold core can only be processed by wire cutting. The concentricity cannot be guaranteed, and the concentricity of the inner circle of the blade, the outer circle of the blade, and the shaft core circle cannot be guaranteed, so the quality of the product is not high enough.

Also, the injection fan blade mold must have high precision in centering the fan with the outside frame. GV Mold gives a special solution for the centering location, therefore, after the assembling, the plastic fan and the frame run without any noise of testing.

Basic Information for Fan Mold
Fan Mold Specification
DescriptionFan Blade Plastic Injection Mold
Plastic materialABS
Mould dimension(mm)320*380*370
Mould weight (kg)200kg
Mould cavity&core steelS136
Nos of Cavity1*1
Manufacture time (day)30 days
Mould life≥300 000
Molding cycle (S)35s
Mold CharacteristicsHigh concentricity requirements
Short cycle time

Design & Key Points for Plastic Fan Mold

The shape of the plastic fan blades is relatively simple. The first requirement is the principle of coincidence of the center of gravity. The size and thickness of all blades should be the same to ensure that the center of gravity of the product is located in the center of the plastic fan part. The second requirement is dynamic balance, that is, balance while rotating. These two requirements put forward higher requirements for the fan mold, that is, on the premise of ensuring the reasonable design of the mold, improving the mold manufacturing process, and improving the mold manufacturing quality.

In addition to paying attention to balance in the mold design process, the balance problem in mold processing is also important. The manufacture of mold cavity & core needs to be directly processed by a high-speed machine, and high-quality processing cutting tools are required. We should make sure each blade has the exact same shape and dimensional tolerances. After all machined, it should be inspected by 3-coordinate, and after all of the dimensions meet the tolerance, then fit the mold and assembly it.

Now the price of injection molding dies for sale is low, if you have needs, please contact us.

Electronics Mold(2023年04月01日)

greenvitality — 2023-03-30T16:37:00+0900

https://www.greenvitality-mould.com/products/cosumer-electronics-mold/

Consumer electronics is very popular in our daily life. It consists of many different plastic parts, pcb boards, wires, battery and some metal parts. To produce the plastic components of consumer electronics, we need manufacture the plastic injection molds first.

Consumer mold in electronics require high accuracy, good assembly effects and high grade appearance. Design of injection molding electronics is the first step and basic factor to manufacture high quality injection mold. State of art mold processing equipment is essential. Green Vitality Industry have 25sets all kinds of advanced mold processing equipment, which ensures our injection mold high precision and fast delivery.

Plastic Moulding Electrical
Keyboard Mould
Green Vitality is professional in making plastic injection mold and have 25years experience. As an reliable injection mold manufacturer and exporter, consumer electronics mold is also one of our areas of focus.

Mouse Mold
Computer mouse plastic injection mold belongs to consumer electronic mold. It's used to produce computer mouse.

Game Controller Mold
Gamepad mold enriches our sparetime lives. One complete gamepad is usually made of different plastic injection parts. So we need make several injection molds. After all gamepad molds finished, then comes to the plastic parts injection production.

Plastic Enclosure Mold For Electronic Device
The electronics enclosure plastic part was designed for a Media project for 20 Lego Discovery Centers around the world. The plastic injection mold we made is the shell of a handheld laser product.

Set Top Box Plastic Injection Mold
We have made series of set-top box shell molds. Generally the material of the set top box cover is ABS, which is also a kind of plastic material commonly used to make shell products.

Precision of Injection Molding Electronics Industry
For consumer electronics mold, precision is an important thing for mold supplier and the customer. How to secure the precision of consumer electronics molds? We can start from the following points.

ADVANCED AND UPDATED CONSTANTLY
The processing equipment must be advanced and updated constantly. Advanced equipment is the fundation to build a high precision mold. So for a modern manufacturing company, they must invest state of art high technological equipments. Green Vitality Industry insists science and technology as the first productivity, bring in sophisticated equipment to meet the high quality requirements of the market and customers.

HIGH TECHNICAL LEVEL
The level of mold processing technicians must be high. They must be experienced, professional and skillful. Green Vitality recruits highly skilled and responsible technicians, give them regular training to improve their professional skills and level. Sometimes we convence meetings to listen their opinions and discuss the best way to process the molds, this decreases mistakes greatly and save much time and energy on correction.

HIGH ACCURATE INJECTION MOLDING PARTS
The actual surface size, shape, position of a part after injection molding to which three kinds of geometric parameters must accord with the ideal geometric parameters required by the drawing. The machining accuracy is measured by tolerance grade. The smaller the grade value, the higher the accuracy. The machining tolerance is marked by numerical value, the greater the numerical value, the greater the tolerance. A high precision mold will create a small tolerance injection parts. So we need well control the tolerance to get high accurate injection molding parts.

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ADVANCED AND UPDATED CONSTANTLY
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HIGH TECHNICAL LEVEL
03
HIGH ACCURATE INJECTION MOLDING PARTS
The Production Control of Electronics Mold
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Material temperature control
Different raw materials have corresponding temperature requirements, if the fluidity of raw material is poor, then the temperature should be raised, to control the flow value in the best range. If the material fluidity is high, then we need decrease the temperature to control the flow in best range.
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Mold temperature control
Different plastic parts are different shape, size and thickness, so the cooling system has different requiremennts. Mold temperature controls the cooling time of the injection parts to a great extent. So when mold temperature changes the shrinkage will have big difference . When mold temperature remains stable the injection plastic parts will be more accurate, without deformation,low gloss, cooling mark and other defects.

Pressure control
Pressure is another important factor when we make plastic molding parts. We need adjust suitable injection pressure, back pressure, holding pressure, so that the injection parts will have appropraite pressure to inject, forming and cooling, also avoid defected parts such as deform, short shot etc.

Electronics Mold FAQs
FAQ
Q:
What plastic injection mold certifications do you have?
A:
We have ISO9001:2015. And we are planing to apply for ISO9001:14000.

Q:
What kinds of consumer electronic molds you make?
A:
We make different consumer electronics molds, such as all kinds of electronic enclosure and components mold, electronic device mold, electronic dashboard cover mold, gamepad mold, computer spare parts mold, computer keyboard mold, mouse mold, LCD frame mold, air purifier mold, smart home appliance molds, sport watch mold, bluetooth earphone mold, power bank mold etc.

Q:
What is your standard lead-time for injection mold parts?
A:
Lead-times vary on capacity and order quantity. Green Vitality purposely has several machines in each size category. From our machines 90T to our 450T presses, we have totally 23sets injection machines to complete your orders. And we have 2 shifts with 24hours continuous injection service.This is a gurantee for our fast delivery.

Car Seat Mould for Kids(2023年02月24日)

greenvitality — 2023-02-24T11:27:15+0900

https://www.greenvitality-mould.com/products/car-seat-mould-for-kids/

Child safety mouldy car seats are seats specially designed to protect children from injury or death in a collision. The main structure of the child safety seat is a plastic part produced by the child safety car seat mould , and there are also some metal parts to fix or support these plastic parts. The product design and mold design of the child safety car seat mold are the most important. For example, the thickness and design of the ribs of the plastic parts will lead to the surface of the plastic parts with sink marks, and the requirements for steel selection and mold processing equipment are also very high. Green Vitality provides professional solutions to customers for each project.

High-quality Injection Mold for Child Safety Seat
The production output of child safety seat mold is very large, so high-quality child safety chair mold is very important. An efficient mold cooling system can shorten the injection cycle and save more processing costs and time. We are very concerned about the mold cooling system and mold production stability. Our goal is to ensure customers to run as little mold repair work as possible, and be able to perform mass production efficiently and stably.

Basic Information for Child Safety Seat Mold

Specifications of Green Vitality Injection Mould

Advantage of Green Vitality Injection Mould

We have more than 20 years of experience in plastic injection mold manufacturing, rich experience in Child Safety Seat mold.

We have advanced process and inspection equipment and regular investment in leading-edge equipment.

As an injection molding supplier, we can participate in and assist customers from the initial product design and development to the entire stage of mold making and product production and delivery.

We provide a perfect project Management System.

We provide innovative solutions based on varied industry experience.

We guarantee our molds for the life of your project.

How to Choose A Suitable Child Safety Seat?
Choose a child safety seat that meets or exceeds the safety standards for motor vehicles.

Before using the child safety seat for the first time, learn how to install the seat and use the seat belt.

If you know that the safety seat has had an accident, don't use it. It may be damaged in ways you can't see.

Do not use child safety seats with missing parts or without production date and model number.

Check the recommended "validity period" of the safety seat. If there is no instruction manual, please do not use the seat.

If the safety seat has cracks or other signs of wear, do not use it.

More kinds of plastic molded parts, please visit our website.

Car Light Mould(2023年02月24日)

greenvitality — 2023-02-24T11:26:45+0900

https://www.greenvitality-mould.com/products/car-llight-mold/

Car lights are mainly used for lighting, which can be said to be the eyes of cars. Car lights are the collective name for all car lighting systems. The appearance of automobile lights has high requirements, and several important parts are transparent parts and electroplated parts. It can be said that the most demanding part of the car's appearance is the lamp. Therefore, the requirements for auto lamp mould design and production are extremely high. The main lighting of a general car is the front and rear headlights. Different car series have different configurations of lights, and the same car series are different according to the height configuration. The main parts that make up the front and rear lights of the car are: left and right lenses, left and right decorative frames, left and right lamp housings, left and right reflectors, etc.

Car Headlight Mould Appearance Requirements
Lens (Material: Transparent PC): Steel CAV / COR: NAK80 or S136H (HRC33-37), the hardness of the cavity and core is staggered. The product is highly polished, can't pass the whetstone, save the mold to 1000# sandpaper and then polish.

Basic Information for Car light Mould

Auto Lamp Mould Specification

Car Light Mould Technology Summary
Plastic features: transparent color, high requirements for the appearance surface, no spots/gate/marks, no bubbles/ fog halo/shrinkage mark/ welding lines, and other forming defects.

Automobile Headlight Decorative Frame (Main Bezel) Mould Technology
The automobile headlight decorative frame is one of the most important parts of the headlight, the appearance requirements are strict, the mold needs electroplating treatment. For the automobile headlight decorative frame mold, the design should pay attention to the following points:

Electroplating parts first to avoid welding lines, because electroplating parts have any welding lines will appear, affecting the appearance of plastic parts, the design of the gating system to avoid welding lines, if the welding line is inevitable, it is necessary to try to get it to the non-appearance area, the gating system design to pass the mold flow analysis verification.

The surface of the decorative frame is generally designed with a pattern. When designing the mold, we should pay attention to the depth of the pattern of the plastic parts, which is generally easy to produce flow lines.

Plastic parts material molding process range is small, plastic parts surface easy to produce bright spots and difficult to control. When the mold gating system is designed, the runner should be thick and large, and the gate should be fan-shaped. The maximum width of the gate is about 35~40mm, which is conducive to melt filling.

Decorative frame plastic parts are easy to appear the phenomenon of sticking cavity side of the mold, to solve the plastic parts of the early design prevention is generally:

In the plastic parts easy to stick to the mold packing force of the inner side of the design of the inverted buckle, the depth of the inverted buckle is 0.5~1mm, the inverted buckle is designed near the rounded corner of the plastic parts.

Reinforcing ribs shall be designed on the inner side of the plastic parts corresponding to the large packing force of the cavity side of the mold, and an undercut shall be designed on the pushrod. According to the characteristics of the plastic parts, in the 6 LED light area inside plastic parts to design reinforcing ribs and BOSS column, to avoid deformation of the plastic parts.

As a reliable injection molding factory, we can offer kinds of plastic injection parts for sale, anything you need, please contact us.

Auto Part Mold(2023年02月24日)

greenvitality — 2023-02-24T11:26:15+0900

https://www.greenvitality-mould.com/products/auto-part-mold/

Common large-size auto parts such as car bumpers, fenders, hoods, grilles, doors, rear seats, front covers, and other parts require large-size injection molds. This will require auto plastic mould parts manufacturers to invest in large machines. For some Automobile parts with complex surfaces, high-speed and high-precision CNC machining is required.

Types of Car Part Mold

Process of automotive injection molding
In order to effectively control the development cost of mold building, reduce the cost of later repair molds, accelerate the progress of product development, and fully verify product performance as much as possible. In the mold development process, auto part verification needs to be carried out in several stages.

PROTOTYPE SAMPLE
Usually made by rapid prototyping parts, CNC processed rapid prototypes, prototype sample is used for dimensions and assembly verification. The dimensional accuracy of the prototype sample is high, and the production cycle is fast, usually within 1 week.

SOFT TOOLING
After quick sample verification, after changing the problems found, a small displacement trial assembly verification will be carried out as verification before the formal plan. To carry out a more adequate verification and avoid the risk of mold scrapping, usually at this stage, lower-cost soft tooling is developed first, and the material and structure of the parts are consistent with the mass-produced parts. The development cycle of steel molds is usually long, with small parts within 1 month, and large parts even require more than 4 months of development time. Soft molds can usually produce no more than 10,000 shots.

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PROTOTYPE SAMPLE
02
SOFT TOOLING
03
PRODUCTION TOOLING

Advantages of Green Vitality Industry Auto Part Mold
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Flexible customization
Green Vitality can produce various auto parts, OEM service is available.
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Automotive Injection Molding Experts
The perfect combination of advanced equipment and professional technology ensures that the auto parts we made exceed your requirements.
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Delivery on time within budget
We help customers control costs, create and execute the most efficient schedule for each project, taking full advantage of our supply chain network and mold processing and injection molding capabilities.
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Added Value
Our engineers can share in-depth knowledge and experience in auto parts design, and help customers select the best plastic for performance and budgetary goals.

Auto Part Mold Faqs
FAQ
Q:
What is the best material for injection molding auto parts?
A:
1. Different parts demand different plastic materials.

2. Nylon is mainly used in automotive engines and engine peripheral parts, etc.

3. PBT is widely used in the production of automotive parts such as bumpers, carburetor components, fenders, spoilers, instrument panels, car ignition, gas pedal, clutch pedals, etc.

Q:
What is the common steel for auto parts molds?
A:
738, 738H, NAK80, S136, etc, the mold steel is dependent on the mold life and product quantity. We can select the steel type according to your request.

If you want to know more details of injection molds for sale, please visit our website.

Auto Part Mold(2023年02月24日)

greenvitality — 2023-02-24T11:25:29+0900

https://www.greenvitality-mould.com/products/auto-part-mold/

Common large-size auto parts such as car bumpers, fenders, hoods, grilles, doors, rear seats, front covers, and other parts require large-size injection molds. This will require auto plastic mould parts manufacturers to invest in large machines. For some Automobile parts with complex surfaces, high-speed and high-precision CNC machining is required.

Types of Car Part Mold

01
PROTOTYPE SAMPLE
02
SOFT TOOLING
03
PRODUCTION TOOLING

Auto Part Mold Faqs
FAQ
Q:
What is the best material for injection molding auto parts?
A:
1. Different parts demand different plastic materials.

2. Nylon is mainly used in automotive engines and engine peripheral parts, etc.

3. PBT is widely used in the production of automotive parts such as bumpers, carburetor components, fenders, spoilers, instrument panels, car ignition, gas pedal, clutch pedals, etc.

If you want to know more details of injection molds for sale, please visit our website.

Automotive Air Grille Mold(2023年02月24日)

greenvitality — 2023-02-24T11:24:46+0900

https://www.greenvitality-mould.com/products/automotive-air-grille-mold/

The car grille is a mesh part with a grid in the front part of the car. The front grille of the vehicle is located between the front bumper and the front cross member of the vehicle body. Since the hood lock needs to be arranged on the upper surface area of the front grille, the front grille needs to have a hood lock avoidance hole to avoid the hood lock.

Advantages of Green Vitality Injection Mold
Green Vitality has high-precision CNC equipment, and the dimension of each processed part is detected to ensure the accuracy of the mold. Our professional production technology can avoid the car surface defect of the grille parts and the problem of cutting flash, and help to form a smooth surface. High quality, efficient, professional, experienced and personalized service are our main advantages. According to customers' requirements, we will make the most suitable Auto Grille Mold. You can rest assured to buy our molds.

Basic Information for Automotive Air Grille Front Moulding

Specifications of Automotive Air Grille Mold

DescriptionAutomotive Air Grile Mold
Plastic materialPP, PC, PS, PE, PET, POM, PA,PU, PVC, ABS,HIPS, PMMA etc.
Mould cavity&core steelDIN2312,2738,2344,718,S136,8407,NAK80,SKD61,H13 etc.
Surface of MouldEDM / High Polish&Texture
Feeding SystemCold runner/ Hot runner
Hot runner brandYUDO, HUSKYFISA, HASCO, MOLD-MASTER
Nos of CavitySingle/Multi
Manufacture time (day)40 days
Mould life≥500000
PackingVacuum+plywood wooden box

Surface Requirements for Types of Automotive Grille Parts

Automotive grille parts refer to a more grid-like structure on the main structure of the product, with through holes in the middle of the grid.

Such parts generally refer to the engine intake grille (radiator grille), bumper decorative grille, the buffer grille inside the car.

The buffer grille is a functional part and is generally not seen by the user in the interior of the car.

The air intake grille (radiator grille) and bumper grille are exterior parts, and the most important thing is the surface quality.

The surface treatment of the air intake grille generally includes skin texture, sandblasting, painting, electroplating, and the materials usually use PP, ABS, ASA, etc.

The bumper grid pattern is sandblasted, mainly PP material. Limited by product structure, it is difficult to eliminate weld marks.

How to control the location of the weld line is the most important issue for this type of product.

Precautions For Automotive Grille Mold Design
According to the shape of the mesh, the automotive grille can also be divided into the irregular grille and square hole grille. The welding line problem of the square hole automobile grille is more prominent, but it is also easier to solve these problems in the mold structure. The grids in the two directions of the square-hole automobile grille are usually different. One direction is the main body, and the other direction is the stiffener at the secondary position. It is easy to pay attention to the weld marks in the main direction, so the weld marks should be located in the second position as much as possible.

The parting line of the automobile grille is more complicated, and the parting surface needs to be designed according to a certain rule, not at will, to avoid molding problems. The draft angles at the grid position is usually not large, so the design should be checked according to the surface treatment requirements. If the ribs are on both of cavity side and core side, it is necessary to focus on verifying the respective draft angles of the cavity and core. Generally, the draft angles of the cavity side are larger than the core side to avoid the product will be stuck to the cavity side of mold.

Features of Automobile Grille Mold
Automobile grille products have more mesh through holes, complicated shapes, and parting lines, so there are more small positions on the mold, the mold size is large, and the core side of mold has more blade ejectors or small diameter ejector pins, which is difficult to process, so it is necessary to make inserts structures.

For automobile grille products with complex shapes, first, consider the overall arrangement of the gates, but it is difficult to accurately control the weld line marks. The hot runner system generally uses sequential raft control to adjust the position of the weld line.

The gap between the grid bars is small, and it is generally impossible to directly arrange the gate. Usually, the gate is submerged at the bottom. In order to release the runners, a lifter structure is required. Restricted by the product structure, some lifters cannot be moveable in the horizontal direction, and a mold structure with multiple ejections must be used.

If production cycle or product shape and mold structure and processing permits, using direct waterlines are preferred, which is more conducive to the cooling effect. When there are many ejector pins and mechanisms, direct waterlines + well is the most commonly used form.

Partially slender shape, using inserts structure, independent cooling, and consider using beryllium copper inserts.

As a plastic mould supplier, we will do our best to meet all the needs of customers.