JINZHOU SATA FUSED FLUXES AND NEW MATERIALS FACTORY

Description of the Function of Aluminum Alloy Flux(2021年)

sata-fluxes — 2021-12-17T11:28:31+0900

https://www.sata-fluxes.com/product/alal-alloy-flux.html

Ⅰ. Fluxes for aluminum alloys are used in production
Fluxes for aluminum alloys are widely used in the production of primary aluminum and secondary aluminum to improve the quality of the melt and the recovery rate of metallic aluminum.

Ⅱ. The role of fluxes for aluminum alloys
1. Fluxes for aluminum alloys can change the wettability of aluminum melt to oxide (aluminum oxide), making aluminum melt easy to separate from oxide (aluminum oxide), so that most of the oxide (aluminum oxide) enters the fluxes for aluminum alloys and reduces the oxide content in the melt.

2. Fluxes for aluminum alloys can change the state of the oxide film on the surface of the melt. This is because it can break the solid and dense oxide film on the surface of the melt into fine particles, which is beneficial for the hydrogen in the melt to permeate and escape from the particle gaps of the oxide film and enter the atmosphere.

3. The existence of the fluxes for aluminum alloys layer can isolate the contact between the water vapor in the atmosphere and the aluminum melt, make it difficult for hydrogen to enter the aluminum melt, and at the same time prevent the melt from oxidizing and burning.

4. Fluxes for aluminum alloys can absorb the oxides in the aluminum melt, so that the melt can be purified.

JINZHOU SATA FUSED FLUXES AND NEW MATERIALS FACTORY has an independent flux formulation development department, which can provide different formulations according to customer needs to meet various needs of customers. The granular molten aluminum alloy flux independently developed by our company is a new type of environmental protection type flux, there is no dust and smoke emission during use, conforms to international environmental protection standards, and improves the working environment of workers. The use of this flux is low and can save costs. Customers are welcome to come and buy.

Application of Fluxes for Aluminum Alloys(2021年)

sata-fluxes — 2021-12-17T11:28:10+0900

https://www.sata-fluxes.com/product/alal-alloy-flux.html

What is the role of aluminum alloy flux? Now SATA will introduce it in detail for you.

1. The principle of fluxes for aluminum alloys
The effect of high-efficiency fluxes for aluminum alloys is very good. It is mainly to remove the hydrogen and floating oxidized slag in the molten aluminum to make the molten aluminum more pure, and it also has the function of removing slag.

The principle is that some components of aluminum alloy flux are easy to decompose at high temperature, the generated gas reacts with hydrogen, and can also strongly adsorb slag, which can play a certain role in slag removal.

2. The application of fluxes for aluminum alloys
Fluxes for aluminum alloys can be used for a variety of aluminum alloys, and alloys with relatively high magnesium content and aluminum-magnesium alloys cannot be used if unexpectedly. It can be used for pure aluminum smelting for refining and slag removal.

When using it, you only need to sprinkle the aluminum alloy flux on the surface, and then it will quickly dissolve in the aluminum liquid, and then fully stir it. It is better to use inert gases, such as nitrogen and argon, to spray through the injector.

Pay special attention to spraying. At the beginning, the air must be turned on and then the powder will be supplied. At the end, the powder must be cut off before the air is stopped. This is to prevent the aluminum alloy flux from clogging the nozzle. If you find dampness or lumps, just open the package and dry it in the sun to continue using it.

It is necessary to add enough aluminum alloy flux on the surface of the molten aluminum, so that the surface of the molten aluminum can be evenly covered and protect the molten aluminum from being oxidized by air. The added amount needs to be added according to the proportion.

Classification and Requirements of Fluxes for Aluminum Alloys(2021年)

sata-fluxes — 2021-12-17T11:27:48+0900

https://www.sata-fluxes.com/product/alal-alloy-flux.html

Ⅰ. Classification of fluxes for aluminum alloys
There are many types of fluxes for aluminum alloys used in aluminum alloy smelting, which can be divided into two categories: covering agent (flux to prevent melt oxidation and burning and gettering) and refining agent (flux for degassing and removing inclusions). The covering agent and refining agent used in different aluminum alloys are different.

However, any fluxes for aluminum alloys used in the aluminum alloy melting process must meet the following conditions.

Ⅱ. The requirements of fluxes for aluminum alloys
1. The melting point should be lower than the melting temperature of aluminum alloy.

2. The specific gravity should be less than that of aluminum alloy.

3. Fluxes for aluminum alloys can absorb and dissolve the inclusions in the melt, and can discharge the gas from the melt.

4. It should not react chemically with metal and furnace lining. If it reacts with metal, it should only produce inert gas that is insoluble in metal, and fluxes for aluminum alloys should be insoluble in molten metal.

5. The hygroscopicity should be small, and the evaporation pressure should be low.

6. It should not contain or produce harmful impurities and gases.

7. It must have proper viscosity and fluidity.

JINZHOU SATA FUSED FLUXES AND NEW MATERIALS FACTORY has an independent flux formulation development department, which can provide different formulations according to customer needs to meet various needs of customers. The granular molten fluxes for aluminum alloys independently developed by our company is a new type of environmental protection type flux, there is no dust and smoke emission during use, conforms to international environmental protection standards, and improves the working environment of workers. The use of this flux is low and can save costs. Customers are welcome to come and buy.

Advantages and Uses of Aluminium Granulated Fused Refining Fluxes(2021年)

sata-fluxes — 2021-12-17T11:27:26+0900

https://www.sata-fluxes.com/product/alal-alloy-flux/granulated-fused-refining-fluxes/

Ⅰ. Product introduction of granular refining flux:

Granular refining flux is currently the main product in the market. Compared with the traditional powdered refining flux, it has better effect, less loss and is more environmentally friendly.

Ⅱ. Product advantages of granular refining flux

1. Traditional powder refining flux: the loss rate of aluminum is 2-3%, the melting point is not fixed and the melting point is higher than 740 degrees, the form in the aluminum liquid is solid powder, and a lot of harmful gases are generated during processing, and the slag and gas removal is not obvious .

2. Advantages of the granular refining flux: the aluminum loss rate is 0.3-0.5%, the melting point is fixed and less than 600 degrees, the form in the aluminum liquid is liquid, the composition is stable and uniform, no harmful gas is generated, and the slag and gas removal effect is obvious.

Ⅲ. Product use of granular refining flux:

1. The granular refining flux is powerful in degassing, suitable for the refining production of aluminum liquid and secondary aluminum with high purification requirements.

2. Compared with the traditional powdered refining flux, the use of granular refining flux is less and the effect is more significant.

3. The granular refining flux has no dust and smoke emission during use, which is more environmentally friendly.

4. The granular melting refining flux can improve the quality of the finished product, the surface of the finished product is smoother, and the ductility is good

The Introduction & Usage Method of Mg Remover Flux(2021年)

sata-fluxes — 2021-12-17T11:27:04+0900

http://www.sata-fluxes.com/product/ceramic-foam-filter.html

Ⅰ. The role of Mg remover flux

The design of the flux composition is based on substances such as chloride and fluoride (sodium fluorosilicate, sodium chloride, aluminum fluoride...), under the combined action of dispersed small bubbles and active flux, as the reaction speed is adjusted to achieve the purpose of strong magnesium removal, while effectively removing calcium and other metal inclusions in the aluminum melt, and has the functions of refining and degassing, removing inclusions, etc., so as to achieve the purpose of purifying the aluminum melt.

Ⅱ. How to use magnesium removal agent

1. Mg remover flux is sprayed with inert gas as the carrier. The powder spraying tank is slowly circling in the furnace and the inert gas pressure should not be too high. The Mg remover flux should be effective in the furnace and fully react with the aluminum melt.

2. Before spraying, the burner should be turned off. During the spraying process, make sure that the Mg remover flux is in full contact with the molten aluminum.

3. Before spraying, the temperature of the aluminum melt should be raised to 690~710℃, and after spraying, the temperature should be kept below 760℃.

4. Variables that affect the effect of Mg remover flux:

(1) It is proportional to the temperature;

(2) The more magnesium content in the aluminum melt, the more obvious the effect;

(3) Sampling location (tester factor);

(4) The standard of Mg remover flux effect is (4~6kg of magnesium remover can remove 1kg of magnesium).

Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional fused fluxes for aluminium and magnesium industry with integrated capability of product research & development, manufacture, business management and services. We provide aluminium drossing flux, ceramic foam filters for casting, ceramic filter for casting and etc.

The Characteristics of Different Types of Sodium Hexafluoroaluminate(2021年)

sata-fluxes — 2021-12-17T11:26:40+0900

https://www.sata-fluxes.com/product/raw-materials/synthetic-cryolite.html

Sodium hexafluoroaluminate is also called cryolite, which sounds very good. It is a tasteless mineral of white, fine crystals, which has a greater solubility than natural cryolite. Easy to absorb water and become damp, it is mainly used as a cosolvent in aluminum electrolysis industry, a wear-resistant filler for rubber and grinding wheels, and an opalizer for glass and enamel, etc.

Sodium hexafluoroaluminate can be divided into high molecular weight sodium hexafluoroaluminate and low molecular weight sodium hexafluoroaluminate according to its molecular ratio of sodium to aluminum. According to its physical properties, it can be divided into sandy cryolite, granular cryolite and powdered cryolite. The shapes, functions and requirements are also different. Next, SATA will explain it to everyone.

Ⅰ. The characteristics of sandy sodium hexafluoroaluminate

1. Its low melting point and fast melting speed can shorten the time to enter normal working state.

2. Its molecular ratio can be adjusted in a large range, which can adapt to the different requirements of the cryolite molecular ratio in different periods of the electrolytic cell.

3. Sodium hexafluoroaluminate has low water content and low fluorine loss.

4. Sodium hexafluoroaluminate is granular with good fluidity, which is good for conveying.

5. The raw materials are easily available and the production cost is low.

Ⅱ. The characteristics of powdered sodium hexafluoroaluminate

1. A higher particle size can be achieved, usually above 200 mesh;

2. The molecular ratio can be 1.75-2.5, with good adjustability;

3. As an ultra-fine product, the pass rate of 325 mesh is over 98%, which can meet the requirements of sodium hexafluoroaluminate in special industries.

Ⅲ. The characteristics of granular sodium hexafluoroaluminate

1. With good fluidity and no dust pollution, it is suitable for mechanized cutting;

2. Its high actual yield in electrolytic production can reduce the cost of electrolytic aluminum;

3. Its molecular ratio is between 2.5-3.0, which is especially suitable for the opening of the electrolyte;

4. The sizes of particles are mostly 1-10mm.

The Main Uses of Sodium Hexafluoroaluminate(2021年)

sata-fluxes — 2021-12-17T11:26:18+0900

https://www.sata-fluxes.com/product/raw-materials/synthetic-cryolite.html

1. What is sodium hexafluoroaluminate?

Sodium hexafluoroaluminate is also called cryolite, which molecular formula is Na3AlF6. With excellent properties, it is not only an indispensable co-solvent in the aluminum smelting industry, but also widely used in other industries, such as opalizers in the enamel industry, opacifiers in the glass industry, and wear-resistant fillers in the rubber and grinding wheel industries.

2. The application of sodium hexafluoroaluminate

Sodium hexafluoroaluminate is mainly used as a flux for aluminum electrolysis, and also as a wear-resistant additive for grinding products, which can effectively improve the wear-resistant cutting force of the grinding wheel and prolong its service life and storage time. It is a flux for ferroalloy and boiling steel, non-ferrous metals and soldering materials, a deoxidizer for casting, a catalyst for olefin polymerization, and an anti-reflective coating and opacifierfor glass, an emulsifier for enamel, a filler for ceramic industry, and a pesticide for agriculture, etc.

3. The requirements for sodium hexafluoroaluminate

Sodium hexafluoroaluminate is rarely produced in nature and is usually manufactured artificially. Its consumption in the aluminum industry is large, and the annual consumption in the world is about 700,000 tons. As a flux for electrolytic aluminum smelting, it must meet certain requirements in terms of sodium to aluminum molecular ratio, impurity content, and water content.

(1) The ratio of sodium to aluminum in cryolite should be as high as possible. The higher the molecular ratio, the higher the current efficiency of electrolytic aluminum smelting, the less fluorine loss, and the less environmental pollution it causes. Moreover, sodium hexafluoroaluminate with high molecule ratio is more suitable for use in industries other than the aluminum industry.

(2) The content of impurities such as silicon oxide, iron oxide and phosphorus pentoxide in cryolite is low. These impurities will directly affect the quality of aluminum ingots and the current efficiency of aluminum smelting.

(3) The water content of sodium hexafluoroaluminate should be as low as possible. Water will increase the consumption of cryolite.

Working Principle and Identification Method of Deslagging Agent(2021年)

sata-fluxes — 2021-12-17T11:25:50+0900

https://www.sata-fluxes.com/resources/main-components-of-deslagging-agent.html

1. What is deslagging agent?

Deslagging agent is the product of slag gathering and slag removing of iron cast steel, used for smelting and slag removing of cast steel, alloy steel, special steel and non-ferrous casting.

Deslagging agent is used for cleaning and slag gathering in the later stage of iron smelting. It is usually used in ladle, crucible furnace, reverberatory furnace and electric furnace, which can make the slag quickly accumulated, ensuring the cleaning of the molten liquid. Next, Jinzhou Sata Fused Fluxes and New Materials Factory will explicit the working principle of the deslagging agent.

After the metal finishes melting in the electric furnace, you sprinkle a little deslagging agent on the surface of the metal liquid for the preliminary slag removal and then sprinkle a thin layer to cover the surface of metal liquid because this can play a double role of heat preservation and slag gathering and finally remove slag before the metal liquid comes out of the furnace. Or you can sprinkle a little deslagging agent at the bottom of ladle when the molten steel is discharged.

2. How to the identify deslagging agent?

You can choose deslagging agent with good quality through such aspects as slag removal effect, usage and dosage. Deslagging agent neither causes dust nor contains toxic substances, thus it can improve the working environment and reduce the risk of occupational diseases. In addition, good slag removal agent into the ladle shall have some viscosity which can accumulate slag piles, as well as certain strength which is convenient to pick out the slag and save slag removal time. Good deslagging agent sprinkled on the surface of liquid metal can expand at high temperature to form a viscous active material with porous structure. It can adsorb the inclusions in the metal liquid and form a thin shell to collect and remove the slag. It is beneficial to purify molten steel and molten iron and improve the quality of casting.

Synthetic Cryolite(2021年)

sata-fluxes — 2021-11-16T18:04:14+0900

https://www.sata-fluxes.com/product/raw-materials/synthetic-cryolite.html

General Description of Synthetic Cryolite
Sodium hexafluoroaluminate formula: Na3AIF6
CAS NO.:13775-53-6/15096-52-3
EINECS NO:238-485-8
MW：209.95
Density: 2.95-3.05g/cm3 at 25°C
Bulk Density: 1.3-1.55g/l
Melting Point:1025°C
HS Code: 28263000.00
Appearance: Sandy, Powder, Granule
Size: 0-10mm 100% -0.045mm 10%max
The grain size can be adjusted according to different requirement.

Specifications of Synthetic Cryolite
ItemsGradeCH-0CH-1CM-0CM-1
Chemical
Compositions (%)F≥52525353
Al12121313
Na≤33333232
SiO20.250.360.250.36
Fe2O30.050.080.050.08
SO40.610.61
CaO0.150.20.20.6
P2O50.020.030.020.03
Moisture0.20.40.20.4
Physical Properties (%)Loss on drying22.522.5

Application of Synthetic Cryolite
Synthetic Cryolite (Sodium Aluminium Fluoride) is primarily used as a flux in the smelting or electrolytic production of aluminum .Thick size (0-10mm) and good fluidity, Convenient for mechanization and feeding automatically. It can be used to reduce the melting point of alumina and fast melting. In the friction industry, it is used as filler in bonded abrasives and in friction coated linings. It is also used in the glass and enamel industries.

PackageofSynthetic Cryolite
Polyethylene weaving inner lined with plastic bag. N.W.is 25/50/1000kg

Sodium Fluosilicate/Hexafluorosilicate (SSF)(2021年)

sata-fluxes — 2021-11-16T18:03:53+0900

https://www.sata-fluxes.com/product/raw-materials/ssf.html

General Description of Sodium Fluosilicate/Hexafluorosilicate (SSF)
Molecular Formula:Na2SiF6
UN NO.: 2674
CAS NO.:16893-85-9
EINECS:240-934-8
Desity:2.37
Hs code: 2826901010
Appearance: Colorless hexagonal crystal
Solubility: Soluble in water up to 1.45g/100ML at 100℃ but it is insoluble in alcohol

Application of Sodium Fluosilicate/Hexafluorosilicate (SSF)
In metallurgical applications such as foundry additives for aluminum foundry, cover flux, Si addition to aluminum, filler for bonded abrasives.
Milky agent and fusing agent for glass and enamel
Preserving agent for wood
Agricultural insecticide
Hygroscopic agent for acid resisting cement
Coagulation accelerator in natural emulsion products
Additive in electroplating zinc, nickel and iron in three floors; stuffing agent in plastics
Pharmacy, fluorating treatment for drinking water and for man-made crystals and Sodium Fluoride
Leather tanning (cracking prevention) and foam rubber.

Specification of Sodium Fluosilicate/Hexafluorosilicate (SSF)
ItemStandard
Purity (Na2SiF6)≥ 99.0
Free Acid≤0.10
Loss of Weight on Drying at 105°C≤0.30
Water-insolutles≤0.4
Fineness Passed 250mesh Sieve≤90%
Heavy Metal≤0.05

Package of Sodium Fluosilicate/Hexafluorosilicate (SSF)
25kg or 1000kg jumbo plastic woven bag. 25tons/20'gp.

Magnesium Chloride Hexahydrate Powder(2021年)

sata-fluxes — 2021-11-16T18:03:32+0900

https://www.sata-fluxes.com/product/raw-materials/magnesium-chloride/magnesium-chloride-powder.html

General Description of Magnesium Chloride Hexahydrate Powder
Chemically, magnesium chloride is represented as MgCl2. It is a naturally occurring mineral salt which is mostly obtained from seawater and brine. In its pure form, it can be identified as a colorless, odorless, powdery substance with a bitter taste. It gets dissolved in water easily. Magnesium chloride is a versatile compoundwith a number of uses in food preparation, health and personal well-being areas, road care and industry.
Chemical formula: Mgcl2. 6H2O
Purity: 46.00%min.
Appearance: pure white crystal fine powder
Hs code:28273100
CAS NO.:7791-18-6

Application of Magnesium Chloride Hexahydrate Powder
Food Preparation
Magnesium chloride is popularly used in food preparation, particularly in Asian communities and children's formulas. Magnesium chloride works as a coagulant agent on liquid forms of soy, helping the material solidify into tofu. It is also added to formula milk fed to babies. It is a compound added to most foods sold to consumers and acts as a mineral supplement.

Used in the Medical Industry
MgCI2 can be found in capsules and tablets and can be used as nutritional supplements. When taken regularly, it prevents blood clotting,keeps blood pressure in check, strengthens teeth and bones, and reduces the risk of severe ailments such as osteoporosis, heart attack, etc.

Hypomagnesaemia
Research has proved that Hypomagnesaemia mainly in cattle and sheep follows after winter when a herd is turned on to lush spring grass. Hypomagnesaemia is more noticeable in cattle grazing on pastures which have recently received a dressing of nitrogenous or potash fertilizer. By spraying a solution of Magnesium Chloride on grass or even directly on the animal or mixed into the cattle feed, this condition is prevented and has proved to be extremely beneficial to livestock. Magnesium Chloride being environmentally-friendly, will not damage either grasslands or the cattle. For more information contact our dealer.

Horticulture
Plants need several minerals for growth. Magnesium chloride provides magnesiumto plants to correct deficiencies in mineral content. Its use in farming is important since it is majorly used to replace magnesium sulfate.

De-Icing Agent
Liquid magnesium chloride is widely used as an anti-icier. If it is sprayed on roadways before precipitation, it delays the formation of ice and prevents its adhesion to the surface of the road. Thus, it controls the excessive accumulation of snow and ice on the roads in winter months. This, in turn, reduces the chance of skidding of vehicles and improves driving conditions. As compared to any other anti-icier like sodium chloride, it is the more preferred one mainly because it is less corrosive in nature. Moreover, it does not cause any harm to plant life growing beside roadways.

For Controlling Dust
Magnesium chloride tends to absorb a lot of moisture from the air. When its liquid or powdered form is applied on dusty areas such as excavation sites, race courses, etc.. Thus, it prevents small dust particles from flying around and contaminating the air the dust gets suppressed onto the ground.

For Manufacturing Industrial Products
Along with its health and public safety uses, magnesium chloride is also used in a number of industrial processes, including textile production. Among the environmental industry applications of magnesium chloride, it is also used as an industrial dye and dye waste remover. It is particularly common in printing mills and other paper textile manufacturing centers, where it is used to neutralize and clean wastewater byproducts. Formulated to accuracy, our Magnesium Chloride Flakes are suitable to be used in the preparation of Oxychloride Cement (3MgOMgC1211H2O) and Magnesium Hydroxide Mg(OH)2

Package of Magnesium Chloride Hexahydrate Powder
25kgs/50kgs/1000kgs jumbo PP and PE double bags or as customer required.

Magnesium Chloride Hexahydrate Flake(2021年)

sata-fluxes — 2021-11-16T18:03:11+0900

https://www.sata-fluxes.com/product/raw-materials/magnesium-chloride/magnesium-chloride-hexahydrate-flake.html

General Description of Magnesium Chloride Hexahydrate Flakes
Chemically, magnesium chloride is represented as MgCl2. It is a naturally occurring mineral salt which is mostly obtained from seawater and brine. In its pure form, it can be identified as a colorless, odorless, powdery substance with a bitter taste. It gets dissolved in water easily. Magnesium chloride is a versatile compound with a number of uses in food preparation, health and personal well-being areas, road care and industry.
Chemical formula: Mgcl2. 6H2O
Purity: 46.00%min.
Appearance: pure white flake
Hs code:28273100
CAS NO.:7791-18-6

Application of Magnesium Chloride Hexahydrate Flake
Food Preparation
Magnesium chloride is popularly used in food preparation, particularly in Asian communities and children's formulas. Magnesium chloride works as a coagulant agent on liquid forms of soy, helping the material solidify into tofu. It is also added to formula milk fed to babies. It is a compound added to most foods sold to consumers and acts as a mineral supplement.

Hypomagnesaemia
Research has proved that Hypomagnesaemia mainly in cattle and sheep follows after winter when a herd is turned on to lush spring grass. Hypomagnesaemia is more noticeable in cattle grazing on pastures which have recently received a dressing of nitrogenous or potash fertilizer. By spraying a solution of Magnesium Chloride on grass or even directly on the animal or mixed into the cattle feed, this condition is prevented and has proved to be extremely beneficial to livestock. Magnesium Chloride being environmentally-friendly,will not damage either grasslands or the cattle. For more information contact our dealer.

Horticulture
Plants need several minerals for growth. Magnesium chloride provides magnesium to plants to correct deficiencies in mineral content. Its use in farming is important since it is majorly used to replace magnesium sulfate.

De-Icing Agent
Liquid magnesium chloride is widely used as an anti-icer. If it is sprayed on roadways before precipitation, it delays the formation of ice and prevents its adhesion to the surface of the road. Thus, it controls the excessive accumulation of snow and ice on the roads in winter months. This, in turn, reduces the chance of skidding of vehicles and improves driving conditions. As compared to any other anti-icer like sodium chloride, it is the more preferred one mainly because it is less corrosive in nature. Moreover, it does not cause any harm to plant life growing beside roadways.

For Controlling Dust
Magnesium chloride tends to absorb a lot of moisture from the air. When its liquid or powdered form is applied on dusty areas such as excavation sites, race courses, etc... Thus, it prevents small dust particles from flying around and contaminating the air the dust gets suppressed onto the ground.

Package of Magnesium Chloride Hexahydrate Flake
25kgs/50kgs/1000kgs jumbo PP and PE double bags or as customer required.

Raw Materials for Aluminium Foundry(2021年)

sata-fluxes — 2021-11-16T18:02:51+0900

https://www.sata-fluxes.com/product/raw-materials/

Metallurgical flux coating material refers to the material which can separate metal from mineral by forming a low melting point slag layer while interacting with the rocks and harmful impurities in the orehe. According to the properties of flux, it can be divided into alkaline flux (such as limestone, dolomite, etc.), acid flux (such as quartz, metal ore with high silicone element, etc.), Neutral flux (bauxite, bauxite, etc.) and flux (such as fluorite, cryolite, etc.). It is generally required to have highly effective components, low harmful impurities. And ore strength and block degree should meet the requirements of the smelting process. Flux has the stable chemical composition, good selectivity, quick reaction, safe use, low corrosion and low price.

Product(2021年)

sata-fluxes — 2021-11-16T18:02:33+0900

https://www.sata-fluxes.com/product/mg--mg-alloy-flux/

Magnesium alloy has a low melting point and small heat capacity. When heated in the air, it gets oxidized fast, and it is easy to burn when overheated. When in a melting state without any magnesium flux, it can be burned violently. Therefore, the magnesium alloy must always be in flux or protective atmosphere during the casting process. The quality of molten casting depends greatly on the quality of the flux and the melt protection.

Master Alloy(2021年)

sata-fluxes — 2021-11-16T18:02:11+0900

https://www.sata-fluxes.com/product/master-alloy/master-alloy.html

Description of Master Alloy
As a professional master alloy manufacturer, SATA-Master alloys melt at a lower temperature as compared to primary metals. Controlled addition makes it easier to produce the final alloy of consistent composition, in less time.

Specification of Master Alloy
ProductContentForm
AlBB 2/3/4/5/8/10cut rod/coiled rod/cast cut bar/waffle ingot
AlZnZn10/20/30/40waffle ingot
AlMgMg10/20/25/50/60waffle ingot/ broken waffle
AlNiNi10/20/25waffle ingot
AlSiSi 10/20/30/35/50waffle ingot

Advantage of Master Alloy
Strict control of alloying process and metallographic morphology can help to form fine and uniform aluminum alloy structures
Accurate and stable chemical compositions. The content of high-melting, active and segregational elements can be controlled accurately
High purification
Excellent performance, low melting point, and high recovery rate. The master alloy can be added with low temperature and it can melt very quickly, the processing time thus was shortened. Meanwhile, the production efficiency and product quality can be improved in certain degree.

Packing of Master Alloy
Different Shape with different packing, consult sales for more detailed information.

Application of Master Alloy
Improve the properties of aluminium alloy.

Storage of Master Alloy
In dry and cool place with well ventilation.

Grain Refiner(2021年)

sata-fluxes — 2021-11-16T18:01:49+0900

https://www.sata-fluxes.com/product/master-alloy/grain-refiner.html

General Description of Grain Refiner
Grain refiners in aluminum alloy castings can optimize the form and grain distribution of eutectic silicon. The material synthetic mechanical properties, strength and ductility are enhanced. At same time, it can minimize hot cracking tendency. Control the structure and dispersion of individual crystals in metals improved mechanical strength and soundness of the casting.

Specification of Grain Refiner
ProductcompositionForm
AlTiCAlTi3C0.153% Titanium 0.15%Ccut rod/coiled rod/cast cut bar/waffle ingot
AlTi3C0.33% Titanium 0.3%C
AlTi5C0.155% Titanium 0.15%C
AlTi5C0.35% Titanium 0.3%C
AlTiAlTi4% 5% 6% 10% 15% TitaniumIngot/rod
AlTiBAlTi10B110%Titanium 1%BoronWaffle ingot/rod/coil
AlTi10B0.410%Titanium 0.4%Boron
AlTi5B15%Titanium 1%Boron
AlTi5B0.25% Titanium 0.2% Boron
AlTi5B0.65% Titanium 0.6% Boron
AlTi3B13% Titanium 1% Boron
AlTi3B0.43% Titanium 0.4% Boron
AlTi3B0.23% Titanium 0.2% Boron
AlP4%Pwaffle ingot
AlZr4% 5 % 6% 10% 15%Zrwaffle ingot
AlSb5%/10%Sbwaffle ingot

Advantage of Grain Refiner
Improve the strength and toughness of aluminum alloy.
Eliminate columnar grains and feathery grains.
Improve the intrinsic quality of aluminum products by reducing the internal shrinkage cavities, porosity, hot cracking and segregation.
Increase more flexibility during the plastic deformation of the subsequent processing in the casting by improving its ductility
Reduce surface defects of aluminum product by improving its ductility.
Improve calendaring rate and productivity on the premise of ensuring the quality of products.
Increase the using time of the calendaring molds and auxiliary equipment on the premise of ensuring the quality of products.
Make the surface of aluminum more beautiful by improving the surface treatment of aluminum product

Application of Grain Refiner
Hardeners: Used for enhancing physical and mechanical properties of metal alloys.
Grain refiner for aluminium: Used for controlling the dispersion of individual crystals in metals to produce a finer and more uniform grain structure
Modifiers & Special Alloys: Typically used to increase strength, ductility and machinability.

Using method of Grain Refiner
Baking before using
Operation temperature 680-720 ℃
Joint quantity: Self controlled by calculation and test according to actual condition.
Joint method: After digging up the drum. Plunge the additives slightly to the Al liquid and mix evenly. Keep immersing for 5-10 minutes.

Storage of Grain Refiner
If stored in low humidity environment in the original packing, product can be preserved for a long time.

Ceramic Foam Filters(2021年)

sata-fluxes — 2021-11-16T18:01:26+0900

https://www.sata-fluxes.com/product/ceramic-foam-filter.html

General Description of Ceramic Foam Filters
Ceramic foam filters for casting is just developed as a new type ceramic foam filter molten metal filtration to decrease casting flaw in recent years, play a vital role in the metal casting and foundry industries, where they are used to filter out impurities in molten metal to improve the quality and performance of the end product.

Even the slightest non-metal impurities in molten metal can have a devastating effect on the performance and strength of finished metal goods. This can result in end products failing to meet the necessary quality standards; Alumina ceramic foam filter plays an essential role in removing these impurities and ensuring high-quality casting.

Application of Ceramic Foam Filters
Decontaminated the molten metal liquid
Simplified gating system
Improve the metallurgical structure of the castings
Reduce slag inclusions of the castings
Increase the casting quality rate
Reduce casting internal re-oxidation defects
Reduce the surface defects after machining of the castings

Advantage of Ceramic Foam Filters
High strength without loose ceramic particles or powder
Three dimensional connected mesh structure and high porosity
Large surface area of slag collection, large inner surface area of filtering
Excellent thermal shock resistance
Various sizes, shapes and pore sizes are available
Particles larger than the pore size are captured at the top of the ceramic foam filter
Smaller particles are captured on the filter cake created by the larger particles
Finer particles are captured within the pores in the filter

Specification of Ceramic Foam Filters
Specification(inch)Filter Size(mm)Remark
7 inches178*178*501.10-30ppi Aluminum alloy bar continuous casting and rolling
2.30-50ppi for semi-continuous casting
3.40-50ppi for high quality aluminium profile and plate
4.50-60ppi for double zero wave continuous casting and rolling
9 inches228*228*50
12 inches305*305*50
15 inches381*381*50
17 inches432*432*50
20 inches508*508*50
23 inches584*584*50
26 inches660*660*50

Package of Ceramic Foam Filters
Individual carton package per filter, and then load in big carton or plywood case according to different size.
For package details, please contact our sales for more info.

How Much Do You Know about the Nine Characteristics of Deslagging Agent?(2021年10月20日)

sata-fluxes — 2021-10-20T16:32:24+0900

https://www.sata-fluxes.com/resources/main-components-of-deslagging-agent.html

Ⅰ. Introduction to deslagging agent
Deslagging agent is a kind of natural mineral, which has been used in foundry industry after some chemical processing. It has good heat preservation and effectively prevents the loss of heat energy in the metal solution by forming a compact heat preservation film.

Ⅱ. Characteristics of deslagging agent
1. The deslagging agent can aggregate all kinds of slag and impurities in casting solution to ensure the purity of molten iron.
2. Simple slag discharge without scattered floats, not sticking to the ladle and no damage to the ladle and furnace walls.
3. Heat preservation and reducing loss of alloying elements.
4. The deslagging agent can reduce the harmful elements in metal solution, such as phosphorus and sulfur.
5. Stable reaction in contact with molten iron, no splash, non-toxic tasteless, no smoke, and no effect on human health.
6. The deslagging agent can eliminate casting slag, improve casting quality and reduce casting rejection rate.
7. The part in contact with the liquid metal melts quickly after spraying, forming a "skin film" with high viscosity, which can stick to the scum and achieve rapid slag scraping.
8. Molten iron scum has small viscosity and is in the shape of loose sand. This product absorbs and envelops loose scum by forming viscous bulks to form bulk or spherical shaped scum so as to remove them quickly.
9. The viscosity of molten steel itself is high, but it is relatively thin. The fluidity of slag layer is stronger than that of molten iron slag. Deslagging agent forming viscous bulks at high temperature can increase the viscosity of molten steel scum, decrease the fluidity of it and form slag blocks, which makes it convenient to remove the slag and can prevent slags entering the cavity at the same time.

Efficient deslagging agent will not burst, which spreads quickly and evenly and gathers slag well. It can effectively prevent the defect of casting slag inclusion, improve the inner quality of casting, increase the yield of casting and reduce the production cost. The method of use is simple, which reduces the labor intensity and improves production efficiency.

The Main Function of Furnace Cleaning Flux(2021年10月20日)

sata-fluxes — 2021-10-20T16:31:55+0900

https://www.sata-fluxes.com/product/alal-alloy-flux/furnace-cleaning-flux.html

1. The use of furnace cleaning flux
The fume gas contains little water, sulfur trioxide and ash, etc. when the bunker coal is burned. The heating surface will condense sulfuric acid in low temperature which is like a layer of film, with one side stuck to the heating surface corroding iron and the other side constantly adhered to the ash in the fume gas, forming a variety of sulfate and gradually thickening. On the high temperature heating surface, sulfur trioxide and sodium oxide are combined to directly generate sodium sulfate with low melting point or then generate a lower melting point double salt which constantly adheres to the ash in the fume gas and gradual thickens. The coal-fired furnace will coke on the high temperature heating surface and furnace wall due to the low fusion point of coal ash.

The heat resistance of ash slag is 400 times that of the metal on the heating surface of the furnace, which makes the heat transfer on the heating surface deteriorate, reduces the thermal efficiency, consumes energy, or reduces the output of the furnace, failing to reach the rated evaporation capacity. This is where the furnace cleaning flux comes in.

2. The application of furnace cleaning flux
Furnace cleaning flux is mainly appied to furnace to remove ash, slag and coking on the heating surface, keep the surface clean, reduce the thermal resistance of heating surface, increase thermal efficiency and furnace processing, reduce the labor of cleaning furnace, save coal by more than 5% to reduce high temperature and low temperature heating surface corrosion and prolong the service life of furnace.

The furnace with heat pipe heat exchanger can decrease the slagging speed of heat pipe heating surface, making the cinder crisp and easily removed, which creates favorable conditions for the popularization and application of heat pipe. The practice has proved that the furnace cleaning flux index reaches the international level of similar products.

Metal Additives for Aluminum Can Enhance Aluminum Performance(2021年10月20日)

sata-fluxes — 2021-10-20T16:31:26+0900

https://www.sata-fluxes.com/product/master-alloy/
https://www.sata-fluxes.com/product/aluminum-alloying-tablet/

It's necessary to add various alloy elements to enhance performance of aluminum to make different grades of alloy. Some aluminum processing plants have used metal additives to replace the master alloy. In terms of the using effect, aluminum metal additives not only have all the advantages of master alloy but also overcome some disadvantages, which makes additives more and more widely used.

1. Advantages of metal additive for aluminium
Aluminum and aluminum alloy additives are far superior to master alloys due to their excellent adding mechanism, convenient use method, stable element actual yield and economical production method. The melting temperature of the master alloy is so high as to reduce the melting furnace life and increase the burning loss of aluminum and alloy elements as well as decrease the smelting productivity and worsen the working conditions. What's more serious is that the composition of the master alloy is not uniform, which brings a series of difficulties to control the content of alloying elements in the future. In terms of most aluminum alloys for civil use, the metal additive for aluminium is an ideal material to replace the master alloy.

2. Instructions of metal additive for aluminium
Aluminum metal additive may be added directly to the melting furnace or the holding furnace, but it must be added before refining. Other conditions need to be met in order to achieve the due casting yield of alloying elements which are specified as follows:

Due to the pure metal addition mechanism, the absorption rate of alloying elements always increases as temperature raises. On-site experience shows that aluminum and aluminum additives are sensitive to temperature, especially manganese. Additives should be added when aluminum liquid temperature controlled at 740±10℃, otherwise the time of metal absorption will be prolonged.

What is the Role of Aluminum Refining Agent?(2021年10月20日)

sata-fluxes — 2021-10-20T16:30:58+0900

https://www.sata-fluxes.com/product/alal-alloy-flux.html

Aluminum refining agent is white powder or granular produced by mixing various inorganic salts according to a certain ratio after drying them. It plays an important role in aluminum refining. What are the concrete functions of aluminum refining agent? A detailed introduction is as follows.

1. Functions of aluminum refining agent
Aluminum refining agent is mainly used to remove the hydrogen inside the aluminum liquid and the floating oxidation slag, which can make the aluminum liquid much purer and remove the slag. Some components of aluminum refining agent are easy to decompose at high temperature, the gas genarated by which can react with hydrogen, strongly adsorb slag and quickly escape from the melt, playing a role in slag removal to a certain extent.

2. Applications of aluminum refining agent
Aluminum refining agent can be used in a variety of aluminum alloys except alloy with higher magnesium and aluminum magnesium alloys. It can be used for pure aluminum smelting, playing the role of refining and slag removal. When using, you only need to sprinkle the aluminum refining agent on the surface, after which the refiner will quickly dissolve in the aluminum solution, then you thoroughly stir the solution. With the aid of jet machine, the aluminum refining agent can be injected better with gas inserted such as nitrogen and argon.

What calls for special attention in the injection process is that we should start with gas turned on before powder supplying and end with powder cut off before gas stopped to prevent the aluminum refining agent from blocking the nozzle. If the aluminum refining agent is found to be damp or agglomerated, you just need to open the package to dry it in the sun for later use.

Adding enough aluminum refining agent in proportion, so that the surface of the aluminum liquid can be evenly covered and aluminum liquid can be protected from air oxidation.

What Is Aluminum Flux? What Is the Composition and Function of Aluminum Flux?(2021年10月20日)

sata-fluxes — 2021-10-20T16:30:30+0900

https://www.sata-fluxes.com/product/alal-alloy-flux/degassing-flux.html
https://www.sata-fluxes.com/product/alal-alloy-flux/

1. What is aluminum flux?
Aluminum flux refers to salt refining agent used in the aluminum alloy refining process, mostly solid composite salt. It is the flux mainly used to refine the aluminum melt.

2. The composition and function of aluminum flux
Aluminum flux is generally a mixture of alkali metal and alkaline earth haloid salt. There are many kinds of flux used for aluminum alloy, which can be separated into covering agent, degassing agent, refining agent, fluxing medium, oven cleaner, magnesium removing agent, sodium removing agent and calcium removing agent, etc.

The purpose of use of aluminum flux decides the composition of it. Generally, flux used for covering agent requires small surface tension and low melting point while those used for welding slag removal requires larger surface tension on aluminum liquid and less tension on oxidation slag. In order to improve slag removing, it is expected that the aluminum flux can produce heat. It's required that flux used for refining has good adsorption capacity and certain dissolving capacity for alumina. It is also hoped that the flux for aluminum has appropriate gas generation rate, which can obtain good degassing effect.

Jinzhou Sata Fused Fluxes and New Materials Factory is a professional manufacturer of aluminum flux who has comprehensive capabilities in product development, manufacturing, business management and service. We can provide high quality products, such as granular fluxes, sodium free refining flux. In addition, we can also provide raw materials and auxiliary products without flux agent, such as anhydrous magnesium chloride, magnesium chloride hexahydrate, synthetic cryolite, aluminum fluoride and potassium aluminum fluoride. Welcome to contact us to buy products.

The Effect of Covering Flux(2021年10月20日)

sata-fluxes — 2021-10-20T16:30:01+0900

https://www.sata-fluxes.com/product/alal-alloy-flux/cover-flux.html

Covering flux is the continuous addition of powder or granular slag to the molten steel of the crystallizer. Aluminum additive manufacturer SATA will introduce the effect of covering flux below:

(1) Insulation with covering flux to avoid heat dissipation;
(2) Covering flux can isolate the air. The covering flux prevents the oxygen in the air from entering the molten steel and causing secondary oxidation, which affects the quality of the steel.
(3) The covering flux absorbs and dissolves the inclusions floating from the molten steel to the steel slag interface to purify the liquid steel;
(4) The covering flux has a layer of slag film between the mold wall and the condensation shell to smooth the effect, reduce the casting resistance, avoid the condensation shell and copper plate bond;
(5) The covering flux fills the air gap between the billet and the mold to improve the heat transfer.

During the casting process, the liquid covering slag layer squeezes into the shell and copper wall through the interface of molten steel and copper walls due to the oscillation of crystallizer and downward movement of condensation shell. The covering agent forms a solid layer of slag film outside the copper wall and a layer of liquid slag on the solidification shell, which makes the shell formed on the crystallizer call and covering flux smooth, making covering flux like oil motor shaft rolling with the lubricating oil.

Introduction of Degassing Refining Flux(2021年10月20日)

sata-fluxes — 2021-10-20T16:29:36+0900

https://www.sata-fluxes.com/resources/what-is-refining-flux-for-aluminium-alloy.html
https://www.sata-fluxes.com/product/master-alloy/master-alloy.html

Degassing refining flux is a kind of traditional refining flux. At present, it is a good solid degassing agent with both deslagging and degassing effect. The surface of degassing refining flux is white, which can refine copper alloy and magnesium alloy in smelting, effectively remove non-metallic inclusions as well as other metal impurities and improve casting quality.

Using degassing refining flux can effectively remove hydrogen, oxidation slag and other inclusions in aluminum liquid, improve casting quality and have the advantages of convenient use and obvious degassing effect. The slag is in the form of powder after refining which is easy to remove. After final treatment, the hydrogen content of aluminum liquid is ≤ 0.1ml/100gAl, the inclusion content (Al2O3) is reduced by more than 20%, the inclusion defect of casting is reduced by 50%, and the macroscopic pinhole degree of aluminum casting is level one. Degassing refining flux is suitable for other alloy products except high magnesium alloy, especially effective for casting aluminum alloy.

Jinzhou Sata Fused Fluxes and New Materials Factory mainly produces metal flux, aluminum alloy additive and aluminum master alloy, casting aluminum alloy and flux. We have advanced production technology and sophisticated modern detection equipment. The well-trained staff and the establishment of international quality system guarantee the high quality of products.

With continuous improvement of customers' requirements on the production environment, our company has upgraded all products to produce a new generation of environmentally friendly and highly efficient products, which greatly meet customers' high requirements on environmental protection.

Advantages of Granular Aluminum Alloy Flux(2021年10月20日)

sata-fluxes — 2021-10-20T16:29:03+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/cover-flux.html
http://www.sata-fluxes.com/product/alal-alloy-flux/degassing-flux.html
http://www.sata-fluxes.com/product/alal-alloy-flux/powder-refining-flux.html

Granular aluminum alloy flux is got by melting the raw material of aluminum alloy flux at high temperature in the furnace, then cooling and squashing it, which has the following advantages compared with powder alloy flux.

1. Compared with traditional powder flux, granular aluminum alloy flux is graininess and even in component. Moreover, it has fuller reaction with liquid aluminum without "segregation" and has more thorough degassing, significantly improving the quality of subsequent parts and reducing scrap and quality problems;

2. Granular aluminum alloy flux has the functions of covering, slagging, degassing, refining and heat preservation, avoiding adding different flux for many times and saving time;

3. Granular aluminum alloy flux can prevent aluminum liquid oxidation effectively with complete separation of slag, reducing aluminum loss and saving raw material costs with high efficiency;

4. Granular aluminum alloy flux has low gas volume and no toxicity, which is conducive to improving production conditions and is highly environmentally-friendly.

Jinzhou SATA Fused Fluxes and New Materials Factory is a leading professional manufacturer of casting flux and chemical products. Our goal is to become a global leader in casting products and solutions by producing high-quality products and offering the highest level of service at the most competitive prices. We will work with our customers to achieve this goal, and continue to develop innovative solutions for the melt industry. Welcome to contact us at any time to buy products.

Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional fused fluxes for aluminium and magnesium industry with integrated capability of product research & development, manufacture, business management and services. We provide cover flux, aluminum degassing flux, aluminum flux powder and etc. Want to know more? Please contact us.

Usage and Precautions of Manganese Additives(2021年10月20日)

sata-fluxes — 2021-10-20T16:28:34+0900

There are a variety of metal products around us. Except common stainless steel products, you will also find that aluminum alloy and magnesium alloy products are widely used. The housing decoration adopts aluminum doors and windows as well as aluminum sheet where there are manganese additives in aluminum plate smelting, so, how to use general manganese additives? What special attention should be paid to when using manganese additives?

Manganese additives are used in the process of smelting aluminum alloy and play a refining role after adding manganese additives, and we must master the correct use method of manganese additives.

You must add manganese additives according to the produced alloy model. Calculate the amount according to the casting yield, sprinkle the additive uniformly in the aluminum molten pool and make it fully spread until the flame disappear after artificial agitation.

As pure metal powder and flux in aluminum alloy melt, manganese additives are mixed according to a certain proportion and form a cylinder after pressing. Appropriate aluminum alloy can prevent overheating and melting loss and improve the stability and plasticity of the whole aluminum alloy. Please pay attention to the quantity and the entire operation in adding manganese additives.

Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional fused fluxes for aluminium and magnesium industry with integrated capability of product research & development, manufacture, business management and services. We provide cover flux for aluminium, degassing flux, refining flux and etc. Want to know more? Please contact us.

Why is Aluminium Alloy Flux Popular with Aluminium Alloy Manufacturers?(2021年10月20日)

sata-fluxes — 2021-10-20T16:27:58+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/cover-flux.html
http://www.sata-fluxes.com/product/alal-alloy-flux/granulated-fused-refining-fluxes/
http://www.sata-fluxes.com/product/alal-alloy-flux/recovery-flux.html

Flux is a compound added to the molten aluminum bath to improve the quality of castings. They are mixed for specific processes and application areas. The flux assists in surface protection, scum treatment, furnace wall cleaning, metal cleaning, hydrogenation and crystal refinement.

Aluminum alloy fluxes are added during the smelting of aluminum and aluminum alloys to remove oxide inclusions and alkali metals and other impurities in the aluminum solution, and are mostly solid composite salts.

The advantages of aluminum alloy flux include:
1. Extend furnace life
2. Reduce pollution
3. Improve the quality of aluminum alloy by reducing waste and melt loss
4. Provide aluminum alloy special formula
5. Higher process efficiency
6. Reduce the cost of scum treatment
7. Improve metal recovery rate

JINZHOU SATA FUSED FLUXES AND NEW MATERIALS FACTORY has an independent flux formulation development department, which can provide different formulations according to customer needs to meet various needs of customers. The granular molten aluminum alloy flux independently developed by our company is a new type of environmental protection. This type of flux has no dust and smoke emission during use. It conforms to international environmental protection standards and improves the working environment of workers. The use of this flux is low and can save costs. Customers are welcome to come and buy.

Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional fused fluxes for aluminium and magnesium industry with integrated capability of product research & development, manufacture, business management and services. We provide cover flux aluminium, Granular Flux, deslagging agent and etc. Want to know more? Please contact us.

Application of Magnesium Chloride Hexahydrate White Ball in Wastewater Treatment(2021年07月15日)

sata-fluxes — 2021-07-15T11:44:30+0900

http://www.sata-fluxes.com/product/raw-materials/

Hexahydrate magnesium Chloride, also known as halogen tablets, is composed of 74.54% chlorine and 25.48% magnesium, with a relative molecular mass of 95.21. It is a colorless hexagonal crystal. The density is 2.316-2.33 grams per cubic centimeter. Melting point 714°C. It has a boiling point of 1412°C and usually contains six molecules of crystal water, with the chemical formula MgCl2·6H2O.

Hexahydrate magnesium Chloride white pellet is easily soluble in water and ethanol, has a bitter and salty taste, and is easy to deliquesce. Industrial Hexahydrate magnesium Chloride white pellet are mostly produced by evaporation and purification of seawater, salt lake and salt well water. These resources are abundant and inexpensive. There are also some industrial by-products produced by purification, such as the by-products of metal magnesium replacing titanium metal in brine.

After purification, anhydrous magnesium chloride is obtained. The hexahydrate magnesium Chloride white pellet is widely used in the production of magnesium metal, disinfectant, frozen brine, ceramics, and used to fill fabrics, papermaking and other aspects. It can be mixed with light burned magnesium oxide in building materials. And prepare new green environmental protection magnesite concrete materials, etc.

In terms of environmental protection treatment of wastewater, it is well known that water purifiers use polyaluminum chloride, polyferric chloride, polyacrylamide, magnesium chloride, etc. as raw materials, add a certain proportion of fluorescent whitening agent to mix uniformly into particles, and then carry out more weight package. However, in order to be more environmentally friendly, use hexahydrate magnesium Chloride white pellet as a water purifier to treat wastewater. It has a simple process, water purification, short time, low dosage, easy decomposition, no residual toxicity, no secondary pollution, and removal of SS (suspended solids). CODcr (Chemical Oxygen Demand), BOD5 (Biochemical Oxygen Demand) total nitrogen and total phosphorus are obvious, which provides a good foundation for water purification plants and various environmental drinking water purification.

We provide refining flux, alumina ceramic foam filter, grain refiner for aluminium, magnesium flux, electrode flux material an d s o on.

Necessary Casting Aluminum Refining Flux in Casting Aluminum Refining Process(2021年07月15日)

sata-fluxes — 2021-07-15T11:44:03+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/powder-refining-flux.html

Aluminum casting refining flux is a white powder or granular flux, which is formulated by mixing a variety of inorganic salts after drying treatment in a certain proportion. It is mainly used to remove hydrogen and floating oxidized slag in the aluminum liquid.

Function: Aluminum casting refining flux is mainly used to remove the hydrogen and floating oxidized slag in the aluminum liquid, so that the aluminum liquid is more pure, and it has the effect of a slag cleaning flux.

Use range of aluminum casting refining flux

Suitable for commonly used grades of aluminum alloy (alloys with high magnesium content and aluminum-magnesium alloys cannot be used), and when smelting pure aluminum, degas refining and slag removal.

Instructions of aluminum casting refining flux

Sprinkle the aluminum casting refining flux on the liquid surface, quickly press it into the aluminum liquid, and let it stand still and remove the slag after being fully stirred; for example, with the help of a jet machine, it is better to spray the aluminum casting refining flux into the aluminum liquid with inert gas.

Dosage of aluminum casting refining flux

The general dosage is about 0.3% of the weight of the molten aluminum, depending on the purity of the molten aluminum.

Packing of aluminum casting refining flux

Corrugated box packaging, 20 or 25 kg per carton, 2.5 kg per sachet. It can also be packaged according to user requirements.

Storage: Store in a dry place, if you accidentally get wet, you can continue to use it after drying.

The aluminum casting refining flux produced by SATA can effectively remove oxide impurities in aluminum, thereby improving the purity of aluminum. If you are interested in our products, please contact us.

Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

How to Produce Aluminium Alloy Casting Refining Flux(2021年07月15日)

sata-fluxes — 2021-07-15T11:43:37+0900

http://www.sata-fluxes.com/product/mg--mg-alloy-flux/

Aluminum alloy casting refining flux can remove oxide impurities, thereby improving the purity of aluminum alloy.

The production method of aluminum alloy casting refining flux is as follows:

1. Drying and mixing method

The required salt is fully dried and dehydrated, and then the distribution ratio is formed according to the eutectic point of the high-temperature molten salt, and some components that are beneficial to dehydrogenation and slag removal are mechanically mixed. This method is used to prepare simple refining flux with low quality requirements. Commonly used raw materials for selection include NaCl, Na2CO3, KCl, MgC12, Na3AlF6, BaC12, NaF, K2CO3, etc.

The production process of the drying and mixing method is:

Drying-ingredients-mixing-packaging-products

Drying and mixing method can produce non-toxic aluminum alloy casting refining flux, the main component of non-toxic refining flux is NaNO3+C (graphite), and then adding an appropriate amount of refractory bricks for weight gain and buffering and a certain amount of Na2CO3, Na2SiF6.

2. Comprehensive hybrid method

Mixing some required high melting point chloride salts and fluoride salts according to the low eutectic point components, ionizing dehydration treatment, and then mixing with other components of drying is a comprehensive production method to make up for the shortcomings of the above methods.For example: NaCl, KCl, Na3AlF6, and CaF2 required in the refining agent series are mixed and stirred with water. After a few days, the fluidized bed is dried, broken, dried and dehydrated. This is the so-called low-temperature ionization treatment.In this way, eutectic compounds are generated at the particle boundaries to improve the surface activity of their particles, which are mainly used as raw materials for spray refining flux, etc., to facilitate spray refining, or high-temperature melting treatment after mixing.

We provide refining flux, alumina ceramic foam filter, grain refiner for aluminium, magnesium flux, electrode flux material an d s o on.

Production Method of Aluminium Alloy Casting Refining Flux(2021年07月31日)

sata-fluxes — 2021-07-15T11:43:12+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/powder-refining-flux.html

In the process of refining and transportation of molten metal, foreign matter such as oxide scale, intermetallic compounds, and hearth fragments are easily brought into the molten metal to form non-metallic inclusions.

These non-metallic inclusions are mainly oxide inclusions. Aluminum alloy casting refining flux can remove these impurities, thereby improving the purity of aluminum alloy.

The production method of aluminum alloy casting refining flux is as follows:

Fusion method:

The high melting point (for aluminum alloy) inorganic salt according to the low eutectic point ratio is subjected to high temperature dehydration and high temperature melting treatment to produce a low melting point mixed salt, which is then crushed into blocks or powdered after condensation. This method is dehydrated thorough.

When using the fusion method to make refining flux, you can first melt the low-melting chlorine salt, add refractory ingredients at a certain temperature, fuse together at high temperature, and then cast into blocks, store in a dry container, and break before use , Milled and sieved. The refining flux made by the fusion method is of high quality, can fully remove the water, and has a uniform composition. Generally, the refining flux is made by this method. The production process can be divided into two stages: melting of refining agent-hot processing of refining agent, crushing and grinding of refining agent-cold processing of refining agent.

1) Thermal processing of refining agent

First of all, the ingredients should be rationally prepared according to various ingredients, and the furnace charge should be clean and free of visible mechanical impurities and dirt. The chemical composition of each material should meet the relevant standards for use. Then, the smelting of the refining flux is performed.

2) Cold processing of refining agent

The melted refining agent should be placed in a dry place or in a sealed subway box. When required for production, it will be crushed and milled manually or mechanically and processed into a block or powdered refining flux with a certain particle size as required.

Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

Effect of Aluminum Alloy Casting Refining Flux on Impurity Removal(2021年07月30日)

sata-fluxes — 2021-07-15T11:42:19+0900

http://www.sata-fluxes.com/product/master-alloy/grain-refiner.html

The aluminum alloy casting refining flux is white powder, which is mixed and prepared by a certain proportion of a variety of inorganic salts after drying treatment. It is mainly used to remove the floating oxide slag in the aluminum alloy.

In the aluminum alloy casting and smelting process, the aluminum alloy casting refining flux is added into the melt, and the aluminum alloy casting refining agent can remove metal impurities, oxides and oxides from the melt through physical, chemical or physical-chemical interactions. Other oxide inclusions and so on.The impurity removal ability of the refining agent is determined by the adsorption and dissolution of the refining agent on the oxide inclusions in the melt and the chemical effect between the refining agent and the impurities in the melt.

The smaller the interfacial tension between the aluminum alloy casting refining flux and the inclusions, the better the adsorption effect of the refining agent and the stronger the impurity removal effect. Some metal impurities in the aluminum melt are difficult to remove during the smelting process. These impurities can only be strictly restricted in the raw materials, such as silicon and iron impurities, while the other metal impurities, such as calcium, zinc and other metals, They will all have an adverse effect on the properties of aluminum alloy. These harmful impurities should be removed before smelting or casting. The traditional method is to add a refining agent in the furnace for treatment during smelting, so it is called "refining".

The aluminum alloy casting refining flux produced by SATA can effectively remove the oxide impurities in the aluminum alloy, thereby improving the purity of the aluminum alloy. If you are interested in our products, please contact us.

We provide refining flux, alumina ceramic foam filter, grain refiner for aluminium, magnesium flux, electrode flux material an d s o on.

Notes for the Use of Alumina Foam Ceramic Filter(2021年07月29日)

sata-fluxes — 2021-07-15T11:41:58+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/drossing-flux.html

Alumina ceramic foam filter is a kind of porous material, which has a three-dimensional network structure and high porosity characteristics. Its function is to make the turbulent and churning molten metal become stable, uniform, and clean after passing through the foam ceramic honeycomb holes, thereby greatly reducing the casting waste rate caused by casting defects such as non-metallic inclusions and saving production costs.

Problems that should be paid attention to in the use of alumina ceramic foam filter:

1. In order to ensure the full filtration of the molten metal, the filter must have a certain pressure head for starting filtration to overcome the obstacle of surface tension. The pressure head size has a considerable effect on the start of the filter. Generally, it should be greater than 400mm. For large castings, the indenter should be correspondingly larger.

2. The overlapping part of the alumina ceramic foam filter and the mold should be sealed as far as possible to prevent the metal liquid from being lost from the gap, causing the filtering effect can not achieve. For some sand molds, such as green sand, the use of ceramic foam filters alone can easily cause the sand to fall off where the filter is placed. Therefore, a filter seat must be designed to support the filter so that the filter does not move under the impact of molten metal, so as to prevent sand particles from entering the cavity and metal liquid loss.

3.Before using the foam ceramic filter, compressed air should be used to blow off the surface dust and internal fragments to prevent impurities from contaminating the molten metal. Avoid moisture during transportation and storage, it should be stored in a dry environment. If necessary, bake before use to make the filter fully dry. In addition, the filter is a fragile product, so it should be handled with care to prevent damage.

Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

Alumina Foam Ceramic Filter Thickness Selection(2021年07月28日)

sata-fluxes — 2021-07-15T11:41:16+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/powder-refining-flux.html

Alumina ceramic foam filter is a kind of porous material, which has a three-dimensional network structure and high porosity characteristics. Its function is to make the turbulent and tumbling molten metal become stable, uniform, and clean after passing through the foam ceramic honeycomb holes, thereby greatly reducing the casting waste rate caused by casting defects such as non-metallic inclusions and saving production costs.

Selection of the thickness of the alumina ceramic foam filter:

In order to make the alumina ceramic foam filter give full play to the filtering effect and improve the impact resistance of high-temperature-resistant metals, a certain thickness must be ensured when choosing the alumina ceramic foam filter, otherwise, it may make the filter melt through.

1. For small castings of aluminum alloy and other light alloys, you can choose alumina foam ceramic filters whose thickness is less than 15mm, and for large castings of non-ferrous alloys, you should choose alumina foam ceramic filters of 20-25 mm;

2. For cast iron parts, 22 mm alumina foam ceramic filters are generally used, and for cast steel parts, the thickness of alumina foam ceramic filters more than 25 mm is generally used.

3. Although the alumina foam ceramic filter has a good filtering effect and does not pollute the metal alloy if the selection is not appropriate, it will not only not have the proper filtering effect, but will have a negative impact on production. If the alumina ceramic foam filter is melted through, it will artificially cause slag and cause the product to be scrapped.

Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

The Ability to Filter of Alumina Foam Ceramic Filter Should Be Considered(2021年07月27日)

sata-fluxes — 2021-07-15T11:40:55+0900

http://www.sata-fluxes.com/product/raw-materials/

With the rapid development of the foundry industry, the requirements for the cleanliness of molten metal and the performance of castings are getting higher and higher. In recent years, the ceramic foam filter has been widely used in casting production, and it has become the simplest and most effective method to improve the mechanical properties of castings and reduce pores and inclusions.

At present, there are more and more manufacturers producing alumina ceramic foam filter in China, the production and use of alumina ceramic foam filters have also increased significantly, but the product quality is uneven, which brings trouble to casting manufacturers in choosing alumina ceramic foam filters. If the selection is not appropriate, not only the expected results cannot be achieved, but it will bring more trouble to the casting production and even increase the rejection rate of castings. Therefore, the reasonable selection and correct use of alumina foam ceramic filters in casting production is a problem faced by foundries.

When selecting alumina foam ceramic filter, its filtering capacity should be considered:

1. The filtration flow of each filter is limited. Usually, a filter can be placed on the bottom of the sprue for castings less than 100kg. But for large castings, you must consider placing two or more filters, usually in the runner or in the runner.

2. Filters with the same mesh pore size can filter different metal liquids, and their filtration capacity is different. Taking a filter with a pore size of 10ppi as an example, the filtration capacity per unit area is 2.0~4.0 kg/cm2 for gray cast iron, nodular 1.0~2.0 kg/cm2 for cast iron, 1.5~3.0kg/cm2 for ordinary carbon steel and low-alloy steel, 2.0~4.0kg/cm2 for stainless steel and high manganese steel. When the mesh size drops by 10ppi, the filtering capacity drops by 20%~30%.

3. As long as the effective use area of the filter is calculated, and then multiplied by the filtering capacity per unit area, the total amount of molten metal filtered by each filter can be obtained.

We provide refining flux, alumina ceramic foam filter, grain refiner for aluminium, magnesium flux, electrode flux material and so on.

Specific Application of Magnesium Chloride Hexahydrate Granules(2021年07月26日)

sata-fluxes — 2021-07-15T11:40:27+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/powder-refining-flux.html

Magnesium Chloride Hexahydrate Granules is a naturally occurring mineral salt, mainly obtained from seawater and brine. In its pure form, it can be identified as a colorless, odorless powdery substance with a bitter taste. It is easily soluble in water. Magnesium Chloride Hexahydrate Granules is a multifunctional compound, which has many uses in food preparation, health maintenance, road care, and industry.

The specific applications of Magnesium Chloride Hexahydrate Granules are as follows:

1. Magnesium Chloride Hexahydrate Granules is an important inorganic raw material in the chemical industry, used to produce magnesium carbonate, magnesium hydroxide, magnesium oxide, and other magnesium products, and also used as a raw material for antifreeze.

2. Used in the metallurgical industry to produce metallic magnesium, liquid chlorine, and high-purity magnesia.

3. In the building materials industry, it is the production of light building materials such as fiberglass tiles, decorative panels, sanitary ware, ceilings, floor tiles, magnesia cement, ventilation pipes, anti-theft manhole covers, fire doors and windows, fire boards, partition walls, production of artificial marble, etc. An important raw material for high-rise building supplies.

4. In magnesite products, it can be used as a high-quality magnesium tile, high-quality fireproof board, magnesium packaging box, magnesium decoration board, lightweight wallboard, abrasive tools, stoves, firework fixing agent, etc.

5. Used as a road ice and snow melting agent in the transportation industry, it has fast ice melting speed and is less corrosive to vehicles, which is higher than the sodium chloride effect.

SATA can provide you with high-quality Magnesium Chloride Hexahydrate Granules and can be packaged in 25kgs / 50kgs / 1000kgs large PP and PE double-layer bags or according to customer requirements. Welcome to cooperation with us.

Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

Covering Flux Characteristics You Don't Know(2021年07月25日)

sata-fluxes — 2021-07-15T11:40:05+0900

http://www.sata-fluxes.com/product/mg--mg-alloy-flux/

The covering flux is a covering material that can extend the solidification time of the molten metal in the riser and cover the surface of the molten metal in the riser during casting production. There are two types of covering fluxes: thermal insulation covering fluxes and heat-generating covering fluxes. We provide refining flux, alumina ceramic foam filter, grain refiner for aluminium, magnesium flux, electrode flux material an d s o on.

The characteristics of the covering flux are as follows:

1. The thermal insulation covering flux is made of low thermal conductivity materials, such as expanded perlite, expanded graphite, etc.

2. In addition to the low thermal conductivity material, the heating covering flux is added with a certain proportion of heating materials. Under the heat of the molten metal, the oxidant provides oxygen to oxidize the reducing agent and generates heat, thereby prolonging the solidification time of the molten metal in the riser.

3. In the case of different thermal insulation covering flux, the mouth shrinks into a "dish-shaped flat bottom or a hemispherical bottom, which means that the shape of the riser shrinks is approximately U-shaped.

The composition of calcium chloride, magnesium chloride, and potassium chloride in the covering flux produced by SATA is a low melting point eutectic, while fluoride provides surface wettability and chemical reactivity with magnesium oxide, which can cause sufficient Removal. MgO increases the viscosity of the covering agent. Our products have passed international certification and are absolutely safe and reliable. Welcome customers to choose us.

Aluminum Alloying Additive Tablets(2021年07月24日)

sata-fluxes — 2021-07-15T11:39:36+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/powder-refining-flux.html

In order to improve the properties of aluminum, it is necessary to add various alloy elements to make different grades of alloy. At present, alloy or pure metal is basically used in China. Some domestic aluminum processing plants have replaced the master alloys with aluminum alloy additives. From the application effect, it can be seen that the additives not only have all the advantages of the master alloys, but also overcome some disadvantages of the master alloys, so the additives are more and more widely used. Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

Product advantages of aluminum alloying additive tablets
Aluminum alloying additive tablets is much better than master alloys because of its good adding mechanism, convenient use method, the stable actual yield of elements, and economic production mode.It avoids excessively high temperature, which leads to the reduction of the life of the smelting furnace, and increases the burning loss of aluminum and alloy elements. The smelting productivity is also reduced, worsening the working conditions. What's more serious is that the composition of the master alloy is uneven, which brings a series of difficulties to the control of alloy element content in the future.

Instructions of using aluminum alloying additive tablets
Aluminum alloying additive tablets can be directly added to the melting furnace or holding furnace but must be added before refining. In order to achieve the expected actual yield of alloy elements, other matching requirements are needed.The details are as follows:

Due to the pure metal addition mechanism, the absorption rate of alloy elements always increases with the increase of temperature. Field experience shows that aluminum alloy additive tablet is sensitive to temperature, especially SY-Mn. The temperature of liquid aluminum should be controlled at 740 ± 10℃, otherwise, the time of metal absorption will be prolonged.

Aluminium Modifier - Al-Sr Alloy(2021年07月23日)

sata-fluxes — 2021-07-15T11:39:11+0900

http://www.sata-fluxes.com/product/master-alloy/grain-refiner.html

In metal materials, aluminum and its alloys have been widely used in automobile, motorcycle and other aluminum alloy casting production because of its low density, high plasticity, good conductivity, good corrosion resistance, rich resources and easy processing. As a metal modifier, Al-Sr alloy is safer and more effective than salt. The results show that aluminium modifier Al sr improved by SATA can optimize the form and distribution of eutectic silicon, improve the mechanical properties of the material, and reduce the tendency of thermal cracking to the greatest extent.

1. Performance features:
1. The structure of aluminium modifier is excellent, which can optimize the morphology and distribution of eutectic silicon and improve the mechanical properties.

2. Easy to use, pollution-free with little loss and long-lasting effect. And the effect of remelting and metamorphism can be inherited.

2. Scope of application:
It is suitable for modification of hypoeutectic and eutectic Al Si alloy with long pouring time.

3. Usage:
1. Bake and dry before use.

2. Adding temperature: 720 ～ 760 ℃.

3. The addition amount of this product: 0.02 ~ 0.06% Sr remains in the liquid aluminum, which will have different degrees of modification effect on different alloys. The economic consumption is determined by the test.

4. The effective time of metamorphism is 4-8 hours.

5. Operation method: put the rod-shaped alloy modifier into the liquid aluminum and stir it evenly after melting;Let stand for 20 minutes, remove the slag and pour the test bar, and then pour when the fracture surface is normal.

6. Fracture surface inspection. The normal fracture surface is silvery white velvet with fine and uniform grains and no silicon bright spots.

7. Generally, the modification is carried out after refining, and there is no need to refine again after modification, so as to avoid affecting the modification effect.

We provide refining flux, alumina ceramic foam filter, grain refiner for aluminium, magnesium flux, electrode flux material an d s o on.

Aluminium Covering Flux(2021年07月22日)

sata-fluxes — 2021-07-15T11:38:42+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/drossing-flux.html

1. Product description
Aluminum and aluminum alloy is easy to absorb and oxidize during melting, so it must be protected by spraying aluminium covering flux. When melting, it will form a physical barrier between molten aluminum and oxidation atmosphere in furnace, which will significantly reduce the formation of oxide inclusions in molten aluminum, which is conducive to improving casting quality and product application.

2. Product features
It can form a dense protective layer, reduce the entrapment of gas, and reduce the metal loss caused by the oxidation of the liquid surface.It has the advantages of moderate melting point, good fluidity, and good coverage, in addition, it has less consumption, low cost, and low metal content.

Chemical composition and usage: the main components are chlorine salt, fluorine salt, and other salts and compounds. All components are properly treated to remove adsorbed water and crystal water and are screened to ensure uniform particle size. According to the best formula for each component, the melting point of the covering agent is 700-760℃. After melting, the viscosity on the surface of the molten aluminum is small and the flow performance is good. After the aluminium covering flux is sprayed, a thin liquid protective film can be formed in a very short time.

3. Dosage
It is usually used at 0.3kg/m2, but it is also determined by the residence time of molten aluminum in the furnace, the temperature of molten aluminum, and the degree of air dryness and wetness.

4. Packaging and storage:
2kg/bag

20kg/box

Storage: keep in a dry and ventilated place to prevent moisture

Shelf life: one year

Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

Function and Application of the Granulated Refining Flux(2021年07月21日)

sata-fluxes — 2021-07-15T11:38:07+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/powder-refining-flux.html

The refining agent is white (slightly gray) powdery fine particles, the main components are chlorine salt and villiaumite, and other compounds. After proper heating treatment and screening, the particle size is uniform, which is conducive to the refining tank entering into the lower layer of liquid aluminum evenly. Through physical and chemical changes, numerous small bubbles are formed in the liquid aluminum to fully contact with the liquid aluminum to separate the harmful gases in the liquid aluminum;At the same time, some substances contained in the granulated refining flux can strongly absorb and melt the oxides and suspended solids in the melt and adhere to the bubbles together. With the rising of the bubbles, they will be brought to the surface of liquid aluminum, so as to achieve the purpose of degassing and slag removal. It is environmentally friendly and economical, and can fully produce high value-added, high-tech aluminum alloy precision casting for aviation and transportation. Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

Granulated refining flux is used for degassing molten metal in the aluminum alloy casting process. The refining agent generally adopts unique technology to improve the effectiveness of traditional degassing and slag removal in molten metal. It is applied in casting and rolling process of multiple series aluminum alloy products: Liquid metal degassing and slagging purity purification in the process of casting aluminum alloy raw materials such as micron-level aluminum foil wool, PS substrate for printing, can making material, elastic packaging material, rail transit, aerospace productscables and wires and so on. Remove the hydrogen and floating oxidized slag inside the aluminum liquid, make the aluminum liquid more pure, and have the function of slag cleaning agent; it can also be used in computer hard disks, micron aluminum foil wool, PS board base for printing, canning materials, casting of jet turbine engine fan blades and other products.

Introduction of Mg Remover Flux(2021年07月20日)

sata-fluxes — 2021-07-15T11:37:42+0900

http://www.sata-fluxes.com/product/raw-materials/

In some aluminum alloy manufacturers with special requirements, the magnesium content is too high to make their products meet the requirements of the national standard, but the mg remover flux can reduce the magnesium content in the aluminum alloy to meet the production need of users. With the help of the powder sprayer, the mg remover flux is sprayed into the aluminum molten pool with high-purity nitrogen, and the dispersed mg remover flux chemically reacts with the magnesium in the aluminum alloy, and the reaction material is surfaced to achieve the removal of magnesium.

1. Character:

White powder, 2.5kg/bag
2. Main features

1. It can effectively remove excess magnesium content in aluminum alloy.

2. It has a better refining effect.

3. Instructions

1. Usage of the reverberatory furnace: Use high-purity nitrogen with the powder sprayer to spray mg remover flux into the aluminum molten pool. The dispersedly sprayed fine mg remover flux chemically reacts with the magnesium in the aluminum alloy, and the reactant floats out of the surface of the aluminum liquid, thereby achieving the purpose of magnesium removal.

2. Usage of the crucible furnace: Sprinkle the mg remover flux on the molten aluminum and use the basin-shaped bell jar to press the mg remover flux into the bottom and move it up and down. After the reaction is completed, take out the bell jar for sampling analysis.

4. Processing temperature:

740℃～760℃
5. Recommended dosage:

Add 8:1 as required to remove magnesium

6. Main advantages:

Removal of excess magnesium content in aluminum alloy with better refining effect

7.Process parameters

1. Adding temperature: 710℃-740℃

2. Time: 8-15 minutes (6-20 tons furnace).

3. Nitrogen pressure: 1.2-1.8kg/mm2

4. Dosage: According to the required amount of magnesium removal (4-6): 1 to add the mg remover flux.

8. Packaging and storage

Each bag is 2Kg, and each box is 20kg, stored in a ventilated and dry place. The plastic bag cannot be damaged, and the shelf life is one year. When it is damp and agglomerated, it can be rolled into powder and dried below 100℃ for continuous use.

We provide refining flux, alumina ceramic foam filter, grain refiner for aluminium, magnesium flux, electrode flux material an d s o on.

SATA - Professional Potassium Aluminium Fluoride Supplier(2021年07月19日)

sata-fluxes — 2021-07-15T11:37:09+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/powder-refining-flux.html

SATA is one of the professional potassium aluminum fluoride suppliers, and can provide you with high-quality potassium aluminum fluoride. Potassium aluminum fluoride produced by SATA can be used as a flux in auxiliary aluminum smelting to reduce or remove the magnesium content in the melt or maximize the metal recovery rate, which is a flux in the metal industry; it can also be used to make grinding wheels (Filler/binder) and other abrasive products.

Potassium aluminum fluoride (PAF), inorganic salt; also known as potassium cryolite, potassium aluminum fluoride, KAIF. PAF is a kind of high pure inorganic molten salt, which is widely used in industrial production. PAF is often used as filler in the production of abrasives ; it is used as a salt flux in metal processing industry to maximize the metal recovery rate of secondary molten aluminum; at the same time, it can also be used as an additive to accelerate the dispersion and reduce the magnesium content in liquid aluminum alloy.

Next, we will introduce the application of potassium aluminum fluoride in abrasive products:

PAF binds the abrasive to the surface of the abrasive tool and plays the role of the binder. The material used as binder must have enough bond strength to prevent abrasive from falling off or damaging the surface of the workpiece, and also have enough toughness to be lower than the axial force and radial force produced during grinding. In addition, PAF can quickly export the heat generated on the workpiece to keep the it cool, thus preventing oxidation. The chemical contact between PAF and the workpiece surface also enhances the grinding performance.

PAF is mainly used for resin bonded abrasives, especially phenolic resin bonded abrasives. Among them, the binder includes a series of bonding components: resin, cryolite, PAF, and pyrite. Cryolite and PAF can keep the grinding surface cool and prevent surface oxidation.

Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

SATA - Professional Potassium Aluminium Fluoride Supplier(2021年)

sata-fluxes — 2021-07-15T11:36:43+0900

Suggestions on the Use of Ceramic Foam Filters for Casting(2021年07月18日)

sata-fluxes — 2021-07-15T11:36:30+0900

http://www.sata-fluxes.com/product/mg--mg-alloy-flux/

Ceramic foam filter for casting is a kind of porous material, which has a three-dimensional network structure and high porosity characteristics. Its function is to make the disorderly and churning molten metal liquid become stable, uniform and clean after passing the foam ceramic honeycomb hole, thereby greatly reducing the casting reject rate caused by non-metallic inclusions and other casting defects, and saving production costs.

The ceramic foam filter is made of polyurethane foam as the carrier and is immersed in the slurry made of ceramic powder, binder, sintering agent and suspending agent, etc. Then the excess slurry is squeezed out so that the ceramic slurry is evenly applied to the framework of the carrier to form the green body, and then the body is dried and sintered at high temperature. This process is also known as organic foam impregnation and is a relatively mature production technology in China.

Recommendations for the use of foam ceramic filters:

(1) According to the alloy melting point to choose the appropriate material filter, in order to avoid too high temperature, damaging the filter function that can not achieve filtration effect.

(2) The purification effect should match with the casting requirements by selecting the corresponding mesh.

(3)The upper limit of casting temperature should be adopted as far as possible in order to increase mental fluidity.

(4) When the filter screen is placed horizontally under the cross cup or on the parting surface, the casting height shall not exceed 20cm. It is better to flush the liquid metal on the wall of the intersecting cup instead of directly rushing to the filter screen.

(5)The filter must be handled with care. When not in use, it should be placed in a dry and ventilated place to avoid moisture absorption affecting the strength of the filter.

We provide refining flux, alumina ceramic foam filter, grain refiner for aluminium, magnesium flux, electrode flux material an d s o on.

Production Process of Ceramic Foam Filters for Casting(2021年07月17日)

sata-fluxes — 2021-07-15T11:36:02+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/powder-refining-flux.html

1. Sponge processing process

The first is the selection of sponge, because each sponge body may have different mesh even if the same batch of sponges, the mesh standard must be carefully checked before processing; the second is that the cutting size of sponge should be accurate; and finally, the processed sponge products should be guaranteed to have no inclination.

2. Size mixing process

The formula selection must ensure the best condition of the consistency and fluidity of the slurry, so as to ensure that the ceramic foam filters for casting in the sizing process can be evenly sized and reach the required sizing weight.

3. Sponge modification process

Sponge modification is to prepare for the sizing process, improving the hanging performance of sponge and making a sizing uniform.

4. Dip sizing process

The modified dry sponge products are evenly coated into green bodies by the adjusted slurry on the roller press. For the sponge products with different mesh sizes, different consistency slurry is needed. Otherwise, the sizing effect can not be achieved.

5. Drying process

The drying process is mainly to let the sizing semi-finished product volatilize the moisture, which is generally controlled below 1.0%. For products with larger specifications, it is necessary to control the drying environment, such as temperature and humidity, to prevent drying deformation and crack defects.

6. Firing process

The firing process is the last process in production, and the firing temperature is generally 1350 ~ 1450℃.

7. Quality inspection process

Because of their porous structure, foam ceramics are more or fewer dropout products. The filter itself is used to filter inclusions, but its own slag will play the opposite role, leading to casting scrap. Therefore, in the quality inspection process, in addition to testing the appearance and internal quality of qualified, cleaning slag is also very necessary.

Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

Filtration Mechanism of Ceramic Foam Filter for Casting(2021年07月16日)

sata-fluxes — 2021-07-15T11:35:40+0900

http://www.sata-fluxes.com/product/master-alloy/grain-refiner.html

The ceramic foam filter for casting separates the inclusions in liquid casting alloy by three physical and chemical actions of molten metal, so as to achieve the effect of purifying molten metal.

1. Filter cake effect
The complex ceramic foam structure can efficiently block the slag mechanically. When the metal liquid passes through the complex ceramic foam filter, the filtration medium can filter out the inclusions larger than the pore size of the filter by mechanical separation, and deposit them in the molten metal's inflow end of the ceramic foam filter. With the increase of inclusions on the filter surface, a layer of "filter cake" will be formed gradually, which will make the metal flow channel become narrower step by step. Therefore, the surface of the new filter medium can filter out the finer inclusions. At the same time, the inside of the medium also has the function of filtering. In many small holes penetrating through the ceramic body, some have small slits, and some have dead corners. These different areas are all possible locations to intercept inclusions. There is also a "filter cake" effect inside the filter.

2. Surface effect
When the molten metal flows through the ceramic body with complex structure, it is divided into many small streams, which increases the contact area and contact probability between the inclusions in the molten metal and the filter medium. Because the surface of the filter is very small concave surface, it has electrostatic adsorption and adhesion effect on the inclusion.

3. Rectification effect
When molten metal flows through the ceramic foam filter, it is divided into many small units, and its diameter is small, making the liquid flow tend to laminar movement. When the molten metal is in laminar flow, because the density of molten metal is much larger than the density of inclusions, the inclusion has enough time to float up and remove, that is, the ceramic foam filter can assist the runner to stop slag.

We provide refining flux, alumina ceramic foam filter, grain refiner for aluminium, magnesium flux, electrode flux material an d s o on.

Furnace Cleaning Flux(2021年07月15日)

sata-fluxes — 2021-07-15T11:35:16+0900

http://www.sata-fluxes.com/product/alal-alloy-flux/drossing-flux.html

Product description: white powder

Product specification: 20kg/box

Principles and function:

Due to the long-term working state of the melting furnace, it can not be cleaned in time, indicating that a large amount of slag is accumulated around the furnace wall and bottom, which reduces the aluminum melting amount and the furnace efficiency and increases the casting cost.

The traditional cleaning method is: stop the furnace and cool down for a period of time.Then use iron rods and other hard objects to lay down the slag. This kind of way needs intensive labor, and it is easy to damage the furnace, which is a last resort.

The furnace cleaning flux introduced by SATA can reduce the melting point and viscosity of slag, and make them loose and dry, which can be easily removed from furnace wall and bottom, so as to improve production efficiency, reduce cost and improve product quality.

Instructions:

After the aluminum alloy is melted, the furnace temperature is raised to 800-850℃ immediately. The molten aluminum in the furnace is reduced to the lowest operating level to expose the accumulated aluminum on the wall; Turn on the furnace, spray the furnace cleaning flux on the deposits on the furnace wall and bottom. Then turn off the furnace and turn on the furnace again after 10-15 minutes, and gently stir the mixture of flux and scum for about 2-5 minutes, and then slowly scrape off the softened deposit with a shovel and remove the scum.

Process parameters:

Temperature > 800℃
Consumption:

According to the thickness of furnace wall caking
Technical index:

Moisture content < 10%, particle size: - 18

Packaging and storage:

Place it (each bag of 2kg, each box of 20kg) in a dry place. The storage life is one year. When damp and caking, grind it into powder and have it dried below 100℃.

Our company sell cover flux aluminium, degassing flux, drossing flux, Granular Flux, aluminum flux powder,etc.

Usage and Dosage of Deslagging Agent for Aluminium Casting(2021年05月13日)

sata-fluxes — 2021-05-08T16:24:21+0900

https://www.sata-fluxes.com/product/alal-alloy-flux/recovery-flux.html

The quality of deslagging agent for aluminium casting produced by our company has been proved by actual use, and the effect has reached the level of similar products abroad. Because all domestic raw materials are used for local production, the price is far lower than that of imported products. Since it was put into the market, it has been affirmed and trusted by domestic and foreign customers. The products are now exported to Korea, India, Japan, Thailand, Taiwan, and other countries and regions.

Deslagging agent for aluminium casting is simple and convenient to use. It is usually sprayed on the surface of molten metal after the casting process is filled with foam. It can also be used in an electric heating furnace. It should be sprinkled on the surface of the molten metal before the melting is finished and the slagging on the surface can be picked out by steel brazing. If the slag content is too much, it can be repeated once. The amount of slag used depends on the slag content of molten iron and the quality requirement of castings. One ton of molten iron is 1-1.5kg. It is used to remove slag from molten iron and spread it on the surface of molten metal. It will spread and cover the surface of molten metal automatically. It will decrease with the pouring of molten iron, and it will not stick or hang the package. After the molten iron is poured, the covering layer is picked out by steel brazing or left on the surface of the remaining liquid metal for thermal insulation.

JINZHOU SATA FUSED FLUXES AND NEW MATERIALS FACTORY is a professional enterprise specializing in the production and development of various metal fluxes, aluminum alloy additives, aluminum slag scavengers, deslagging agents for aluminium casting, various aluminum-based master alloys, cast aluminium alloys and supporting equipment for molten aluminium. The company combines the characteristics of the industry to develop a variety of new products, can customize special specifications of products according to customer requirements, and provide casting technology solutions.

How to use drossing fluxes for refining correctly(2021年05月12日)

sata-fluxes — 2021-05-08T16:23:34+0900

https://www.sata-fluxes.com/resources/

1. Performance characteristics:
Drossing fluxes for refining has the functions of covering, slag removal, degassing, deterioration and refining, and can purify liquid aluminium. Aluminum impurities only need to be added once. The operation is simple. There is no severe reaction, no black aversion and no irritating odor in the process of aluminium reaction. Compared with other liquid aluminium solvents, the slag and degassing effect is better, which reduces the labor intensity of workers, improves the working environment and improves the working efficiency. Because drossing fluxes for refining have the function of modification and refinement, it can improve the structure, physical and mechanical properties, enhance the tensile strength, stabilize the elongation, improve the surface brightness and product qualification rate of aluminium products after application.
2. Scope of application
It is suitable for the smelting of deep-processing raw materials such as aluminium and aluminium alloy, plate, rod, pipe, dies casting, aluminium plate, strip, and foil, except high magnesium alloy.
3. Dosage and usage
The dosage is 0.15-0.4%. Users can increase or decrease the melting dosage according to the impurities in aluminium. When the temperature of molten aluminium is above 700 C, the powder flux is blown into the depth of molten aluminium to react, so that hydrogen atoms can be adsorbed in the process of bubbles floatation, and the purpose of degassing, slag removal and grain refinement can be achieved.
4.Notes: This product is divided into two types
1. Hexachloroethane has been added into it, that is, JKAJ-1 (1);
2. Hexachloroethane was not added to the mixture, that is, JKAJ-1 (2);
5. Packaging and Storage
2.5kg/bag, 25kg/box. Ventilation and drying must be used immediately after opening bags, not used up need to be sealed.
6.Warranty Period
From the date of production, 12 months. All open-bag drossing fluxes for refining products must be used up within 4 hours. If the package is in good condition, even more than 12 months, as long as there is no caking and moisture, the use effect will not be affected.