Chinese Custom Industrial Injection Molding Services

(2022年09月24日)

https://www.zdcpu.com/services/injection-molding/

Chinese custom micro injection molding services

High Volume & Low Volume Custom Micro Injection Molding
Mini Small To Large Injection Molding
Micro Injection Molding In Complex Shaped
As we all know, smart injection molding or moulding can continuously produce thousands or even millions of parts or products for OEMs, aftermarket suppliers, consumer goods manufacturers, or companies starting a plastic molding business. The injection molding system has the ability to produce products of various sizes, complexity, and composition, all with high precision. The application of this highly repeatable, reliable and inexpensive injection molding ranges from commercial to home appliances, medical and other markets.

Types of Scientific High Precision Injection Molding Services

Plastic Injection Molding
China precision plastic injection moulding is the most common manufacturing process for the fabrication of large quantities of plastic parts. China custom plastic injection molding can be used to create various customized plastic parts.

Rubber Injection Molding
Custom rubber injection molding by our company can be used to produce both solid rubber parts and rubber bonding metal parts, an ideal process for mid-to-high volume rubber production.

Advantages of China Custom Rubber Prototype Injection Molding
Suitable for large volume orders
All the imported equipment is fully automated operation
More than hundreds of colors to choose from
Parts shape from simple to complex as customers' requirements
Parts size from small to large, even over 2500mm×2000mm
As one of the best custom injection molding companies in China, Zhongde supplies high-quality, low-cost plastic and rubber injection molding parts for customers worldwide. This reputable manufacturing company provides scientific injection molding and tooling with cheap price (start at $500), helping you reduce design risk. As a professional mini and micro injection molding company, Zhongde has its own factory and has various products for sale, aiming at a long-term solution for the whole industry. Moving beyond rapid prototyping, this reliable injection moulding die manufacturer is supported by many senior project managers and engineering experts, communicating through all project stages from design to production, even the estimated injection moulding die cost.

As Zhongde, a professional plastic injection molding supplier, offers custom injection molding services, there are different types of injection moulding, such as plastic and rubber injection molding, overmolding and insert molding. All can be provided by our factory, from urethane injection molding to polypropylene, thermal to liquid, low quantity to high quantity, double shot to multi shot, low run to quick turn, small scale to large batch, low pressure to high pressure, 2 component to 3 part, low volume to high volume, direct to complex injection molding..., with affordable tooling cost and with excellent product quality.

Manufacturing Capabilities of Custom Smart Injection Molding Service

NameDescription
Rapid toolingMold working life time up to 20,000 runs. Short machined time.
Production toolingTraditional molds, used for mass production.
Single cavity mouldsMoulds only produce one part per cycle, mostly used for low production rates.
Multi cavities mouldsMoulds can produce more than one part per cycle, used to increase production rate.
Family mouldsMoulds produce two or more different parts per injection cycle, the parts should be of the same material and color.
Two plate mouldsMoulds consist of one parting plane which used for parts that are typically gated on or around their edge.
Three plate mouldsMoulds consist of two parting planes which used for parts that can be gated anywhere along its surface.
Insert moldingInserts are placed into the mold and molding occurs around them. This is allows for inserts such as helicoils to be molded in your design.
OvermoldingPremade parts are placed into the mold to mold over them. This is allows for multi-material injection molding.

Affordable Custom Injection Mold Making & Tooling Service

NameDescription
Injection molding service optionPrototyping & on-demand manufacturing
Mold materialSteel P20, H13, S136, 2316, 2344, 083,718H, SKD618, etc.
Mold typeFamily molds, single and muti-cavities molds
Mold storageStored for 3 years inactivity
Guaranteed mold lifeUnlimited
Mold remachiningWe can remachine the molds if there are any changes required, basis on mold structure.
Mold warrantyLifetime warranty on production molds
Press availability60 to 4,100+ tons

Difference Between Low-pressure Injection Molding & High-pressure Injection Molding
Injection Molding TypeLow-pressure injection moldingHigh-pressure injection molding
Injection pressureInjection pressure low as 1.5-40 BarInjection pressure up to 350-1300 Bar
Injection temperatureInjection temperature 180-240°CInjection temperature230-300°C
MaterialsMolds can use a variety of materialsMolds can only be made of steel
ProcessThe ideal production process for sensitive and precise componentsCan not glue precision electronic components
Enginedriven by air pressure and has no environmental pollutiondriven by hydraulic pressure and is not conducive to environmental protection
AdhesionGood adhesion of products and high waterproof sealing performancePoor adhesion of products
ComponentsCannot produce sensitive componentsSuitable for packaging of electronic components
EfficiencyHigh efficientRelatively low efficient

We will provide aftermarket tooling services for clients, if you have needs, please contact us.

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