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https://www.biocell-pharma.com/products/clean-steam-generators/

CLEAN STEAM GENERATOR
The prototype of the clean steam generator for humidification is a pure steam generator in the pharmaceutical industry. In structural design, clean steam generator simplifies and weakens the complex steam water separation structure. Compact structure, small floor area, no water storage, high quality of clean steam.

Clean steam generator system from clean steam generator supplier Biocell, is widely used in food, beverage, electronics, dairy, medicine and other industries. As one of the leading clean steam generator manufacturers, Biocell provides high quality clean steam generators for humidification.

Clean Steam Generator Specification
Specification
Steam Pressure(Mpa)
Steam Output(Kg/h)
Steam Consumption(Kg/h)
Purified Water Consumption(L/h)
Clean Steam Pressure(Mpa)
Dimension L×W×H(mm)

CSG100
0.4
100
130
125
0.3
700×900×2500

CSG200
0.4
200
260
250
0.3
700×1000×2700

CSG300
0.4
300
390
375
0.3
800×1100×2800

CSG400
0.4
400
520
500
0.3
800×1200×3000

CSG500
0.4
500
650
625
0.3
800×1300×3100

CSG600
0.4
600
780
750
0.3
900×1300×3100

CSG700
0.4
700
910
875
0.3
900×1300×3100

CSG800
0.4
800
1040
1000
0.3
1000×1300×3200

CSG900
0.4
900
1170
1125
0.3
1000×1300×3200

CSG1000
0.4
1000
1300
1250
0.3
1200×1300×3200

CSG1500
0.4
1500
1950
1875
0.3
1400×1300×3200

CSG2000
0.4
2000
2600
2500
0.3
1400×1300×3200

Clean Steam Generator How It Works
A clean steam generator for humidification is a specialized type of pure steam generation system that produces pure, sterile steam for use in pharmaceutical, biotechnology, and other industries where the quality of the steam is critical. Clean steam generation uses a variety of technologies to produce high-quality steam, including reverse osmosis, deionization, and distillation.

The basic operation of a clean steam generator for humidification involves three main stages:

Feedwater Treatment: The feedwater, or the water that is fed into the clean steam generator, undergoes a series of treatments to remove impurities and minerals that could contaminate the steam. This may include reverse osmosis to remove dissolved solids, deionization to remove mineral ions, and other treatments to remove bacteria and other microorganisms.

Steam Generation: Once the feedwater has been treated, it is heated to generate steam. Clean steam generators use a variety of heating methods, including electric heating elements, gas-fired burners, or steam coils.

Steam Purification: The steam generated in the clean steam generator for humidification is then passed through a series of purification steps to ensure that it is free from impurities and microorganisms. This may involve passing the steam through filters, sterilization chambers, or other purification systems.

Overall, the goal of a clean steam generator for humidification is to produce pure, sterile steam that is free from impurities, minerals, and microorganisms. This requires careful attention to the design and operation of the generator, as well as strict adherence to industry standards and regulations. As one of the leading clean steam generator suppliers and clean steam generator manufacturers, Biocell provides high quality clean steam generators.

Clean Steam Generators Supplier Competitive Advantages
Double shell seamless tube sanitary and clean exchanger.

All clean steam generation equipment is made of 316L stainless steel, and the working surfaces of the columns and exchangers are subjected to standard pickling and passivation treatment.

Gaskets made of pharmaceutical-grade polytetrafluoroethylene (Toflon) material are used.

All clean steam generator for humidification components are installed on sturdy carbon steel brackets and can be easily disassembled and assembled.

Mineral wool insulation, covered with AISI304 stainless steel satin polishing protective layer.

Structural design: The sanitary structure and connections have no dead corners, and the pipeline slope is conducive to minimum discharge. The system is equipped with a raw water pump, making operations stable, compact, and cost-saving.

Double tube plate design: Both the external preheater and evaporator are designed with double tube plates, effectively preventing cross-contamination of multiple materials (double tube plates or single tube plates are used according to customer requirements)

Selection of raw materials: SS316L is used for the parts and pipelines in contact with pure steam and pure steam condensate, while SS304 is used for the rest.

Reasonable sealing structure: The majority of the equipment is connected by flanges, and the sealing gasket is made of PTFE. The entire machine is sealed to prevent leakage.

Electrochemical polishing: high surface finish; Improve the corrosion resistance of stainless steel; Polishing treatment can be carried out on positions that cannot be processed by mechanical polishing equipment.

Energy saving: Thanks to the use of thin-walled heat exchange tubes and advanced material water distributors, the heat exchange rate has been improved.

Long service life: Due to the use of large space and low-speed separation, steam friction, and corrosion are avoided. Greatly extending the service life of the machine.

Internal and external argon gas protection fully automatic welding: welding pipelines and equipment barrels to ensure welding quality.

Insulation layer: Composite silicate needle silk blanket, with an outer layer made of SS304 wire drawing board.

Control system: There are multiple control methods for users to choose from manual, PLC+instrument fully automatic, PLC+touch screen, etc. The PLC+instrument can automatically display temperature, conductivity, flow rate, pressure, etc. online. The PLC+touch screen can observe parameter changes (temperature, conductivity, flow rate, pressure, etc.) online through the touch screen, and keep track of the equipment production status at any time. And clean steam generator for humidification can be equipped with paper or paperless recorders according to customer requirements.

For more information, please contact Biocell, one of the professional clean steam generator manufacturers. As one of the leading clean steam generator suppliers and clean steam generator manufacturers, Biocell provides high quality clean steam generators for humidification.

If you want to know more about purified water system in pharmaceutical, please visit our website.