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The ultrasonic pipe inspection equipment system is suitable for the automatic detection of various internal and external defects of steel pipes. The principle of ultrasonic flaw detection is that after the ultrasonic wave is coupled into the steel pipe through water, the incident propagation will cause ultrasonic reflection when there is a defect in the pipe. The ultrasonic instrument will alarm the ultrasonic reflected signal after realizing the signal to realize the automatic detection of the defect; Transmission ultrasonic pipe testing equipment is currently the advanced detection equipment in China.

Wireless Transmission Pipe Ultrasonic Flaw Detector Introduction

Rotating probe configuration

1. Probe configuration on the spindle section 1

A total of 3 probe adjustment frames are placed on section 1 at 120°apart. Each of the adjustment frames is equipped with a 2-channel combined ultrasonic line focusing longitudinal probe to detect longitudinal defects of the steel tube in a clockwise direction.

Detection of defects: Vertical and vertical defects in the steel pipe are detected in a clockwise direction.

Center frequency: 5.0MHz±10%

Coupling method: water immersion method
Quantity: 3 sets of probes, each consisting of 2 wafers. These 3 sets of probes are evenly distributed in the circumferential direction of the workpiece, spaced 120° apart, on the same section. A total of 6 channels of water immersion probes.

2.Probe configuration on the main shaft section2

A total 3 probe adjustment frames are placed on section2, separated by120°, and a 2-channel combined ultrasonic line focusing longitudinal probe is arranged on each adjustment frame to detect longitudinal defects of the steel pipe counterclockwise.

Detection of defects: counter-clockwise detection of longitudinal defects inside and outside the steel pipe.

the center frequency: 5.0MHz ± 10%

coupling method: water immersion method

Quantity: 3 sets of probes, each consisting of 2 wafers. These 2 sets of probes are evenly distributed in the circumferential direction of the workpiece, spaced 120° apart, on the same section. A total of 6 channels of water immersion probes.

Defect detection standard

Inspection of Longitudinal and Transverse Defects in Ultrasound Steel Pipe: GB/T5777-2008 L2(C5) Standard

Wireless Transmission Pipe Ultrasonic Flaw Detector Performance 

Number of channels12 channels
Flaw detection speed40m / min
Total gain100dB，step 0.5dB
Working modeSingle probe transmitting, receiving or dual probe
transmitting and receiving separately
Sensitivity margin≥50dB
resolution≥26dB
Dynamic range≥30dB
Scanning range0～5000mm
Frequency range0.5～20MHz
Sampling range250MHz
Repeat frequencySignal channel100Hz～4KHzadjustable
Vertical linearity≤2%
Horizontal linearity≤1%
Detection methodFull-wave, positive half-wave , negative half-wave
Gate setting3 gates per channel, A and B are defect gates, and c is an
Interface tracking gate
Alarm indicationAlarm color display and audible alarm for each
channel A, B, C
Delay alarmTwo ways, Delay time0.1～10S, step 0.1S waveform storage,
the unlimited number for waveform playback, printing
and report generation
BKN is one of the most professional mfl ndt manufacturers and has long been committed to the development and production of bearing hardness and ndt testing equipment. If you want to know more details or want a quotation, just feel free to contact us!