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https://www.falconcncswiss.com/micro-machining-services/

Micro machining is a type of manufacturing technique used to produce small and precise parts, components, and structures. This manufacturing process involves using advanced technology to cut and shape materials at a microscopic level. Micro machining typically uses sophisticated CNC (Computer Numerical Control) machines and specialized cutting tools to create intricate and complex features. The process is commonly used in applications such as the CNC machining medical, aerospace, and electronics industries, where precision is paramount. The custom micro machining process demands a high level of technical expertise and equipment and can be used on a variety of materials including metallic alloys, ceramics, and plastics.

Different Custom Micro Machining Services
Micro Precision Machining
Micro precision machining is a specialized process that is used to manufacture small and intricate parts with high levels of precision. This manufacturing process involves cutting, shaping, and drilling materials at a microscopic level, using advanced CNC (Computer Numerical Control) machines and specialized cutting tools. The process is commonly used in industries that require precision, such as aerospace, medical, and electronics.

Small Part Machining
Small part machining is a type of manufacturing process that involves creating intricate and detailed parts, typically with dimensions of a few millimeters. This process uses advanced CNC (Computer Numerical Control) machines and specialized cutting tools to create small, precise shapes and features. Small part machining is commonly used in industries that require precision components, such as medical devices and electronics. The process demands a high level of technical expertise and equipment, and can be used on a variety of materials, including metals and plastics.

Micro Precision Components Specifications
MaterialsMetalPlastics
Aluminum6061/ 6063 / 6082 / 7075/2011/2014/2024 etcPVC
Stainless Steel303/304/314/316/410/420 etcAcetal
TitaniumGrade1/Grade2/Grade 3/Ti-6Al-4V etcPEEK
BrassC260/C280/C360/C464/C68700 etcPOM
AlloyZinc alloy/Copper alloy/Inconel etcABS
SteelCarbon steel/Tool steel/4140/4340/20#/45# etcTPFE
Equipment5-axis CNC lathe, turning and milling center, EDM machine,
Swiss machine, test equipment (CMM, 2.5D projector), and more
Surface TreatmentAnodizing, Polishing, Passivation, Electroplating, Laser Marking or Engraving, Coating and Plating, Heat treatment, Deburring, and more
ApplicationMedical and Dental IndustryForceps, scissors, dental implants, orthopedic implants, connectors, medical device components, and microneedles.
Electronics and Semiconductor IndustryConnectors, contact pins, terminals, switches, actuators, springs, and contacts.
Automotive IndustryConnectors, sensors, valves, fuel injectors, micro gears, micro fasteners, electrical components.
Consumer Electronics IndustryConnectors, switches, sensors, springs, buttons, electrical components, camera components
Optics and Photonics IndustryLenses, microlens arrays, mirrors, filters, prisms, fiber connectors, and optomechanical components.
Microtechnology and Precision EngineeringMicro gears, bearings, shafts, nozzles, tooling components, micro molds.
Capabilities1 to 1, 000, 000 pieces of production
Process TypeMicro drilling, micro milling, micro turning, EDM, 5 axis machining, grinding
Dimension1 μm to 100 μm (As per customer's requirement)
ColorAs customer's requirement
Tolerance± 0.001 mm to ± 0.1 mm
Applied SoftwareAUTO CAD, SOLID WORKS, IGS, UG, CAD, CAM, CAE.STEP
CertificationISO 9001:2015, ISO 13485, IATF 16949, SGS

Custom Micro Machining Advantages
Precision
Falcon Micro Machining Service sets a benchmark for precision machining, utilizing state-of-the-art equipment and expert craftsmanship to achieve intricate tolerances and exacting specifications, guaranteeing the highest level of accuracy and quality in every machined part.

Efficiency
By leveraging advanced micro machining methodologies and automated systems, Falcon Micro Machining Service streamlines production workflows, reducing cycle times and increasing productivity. This optimized efficiency allows for faster project completion and shorter lead times, enabling clients to meet tight deadlines and improve overall operational efficiency.

Customization
Recognizing the diverse needs of clients, Falcon Micro Machining Service offers extensive customization CNC precision machining options. Our team of experienced engineers collaborates closely with customers, providing personalized solutions tailored to unique requirements. This flexibility ensures the production of custom-machined micro precision components that perfectly align with specific applications, industries, or design specifications.

Custom Micro Machining Service Applications
Micro machining for high-precision medical equipment
Medical Devices
Micro machining is used to create complex and high-precision medical equipment such as stents, implants, and surgical tools.

Custom micro machining for electronic components
Electronics
Micro machining is used to produce complex printed circuit boards, microchips, sensors, and other electronic components.

Micro precision components in automotive industry
Automotive
Micro machining is used to manufacture precision parts for automotive engines and transmission systems.

Micro machining service for optical components
Optics
Micro machining is used to create precision optical components, such as lenses, prisms, and mirrors.

Micro machining in research and development
Research and Development
Micro machining plays a crucial role in the development of new machining materials, structures, and devices for scientific research and advancements.

Difference Between Custom Micro Machining And Other Types Of Machining
Micro machining and other types of machining are similar in that they involve cutting, shaping, and drilling materials to create parts or components. However, micro machining involves creating parts and components on a much smaller and more precise scale than traditional machining processes. Custom micro machining uses advanced CNC (Computer Numerical Control) machines and specialized cutting tools to operate at a microscopic level, and it is typically used to produce parts with dimensions of millimeters and micrometers. Other types of machining such as precision Swiss machining typically produce larger parts or components using standard machine tools. Custom micro machining requires a high level of technical expertise, specialized equipment, and precision calibration to produce highly accurate parts.