Explore Flourish Legend's CNC Machining Plastic Materials

(2024年)

https://www.flourishlegend.com/cnc-machining-plastics/

As an advanced CNC plastic machining manufacturer in Guangdong, China, Flourish Legend is committed to providing high quality, precision customized parts and assembly solutions. With many years of experience and excellent technical capabilities, we can process various plastic materials, including PP, PE, PS, PVC, nylon, PET, PC, PMMA, PI, etc., providing excellent products and services for customers in various industries . CNC machining of plastic materials is widely used in many industries, including automotive manufacturing, electronic equipment, medical devices, aerospace and more.

Types of CNC Plastic Materials Available
CNC Machining ABS
Flourish Legend combines customized CNC machining technology with ABS material to create high precision and aesthetically pleasing ABS parts for you. Whether it's functional components or decorative shells, we provide outstanding performance and remarkable details to your projects with high precision and excellent quality of our precision plastic milling service.

CNC Machining PC
PC is a kind of tough thermoplastic resin, which has the characteristics of colorless transparency, heat resistance, impact resistance, flame retardancy, high refractive index, and good processing performance. PC can be divided into anti-static PC, conductive PC, fiber-added fire-resistant PC, UV-resistant and weather-resistant PC, food-grade PC, and chemical-resistant PC. The three major application fields of PC materials are the glass assembly industry, the automobile industry, and the electronics and electrical appliances industry, followed by industrial machinery parts, CDs, packaging, computers and other office equipment, medical and health care, films, leisure and protective equipment, etc.

CNC Machining PMMA (Acrylic)
It is a plastic polymer material, commonly known as plexiglass, which has the characteristics of good transparency, stable chemical properties, good weather resistance, easy dyeing, easy processing, and beautiful appearance, and is widely used in the construction industry. Has the following characteristics: 1. Good weather resistance, acid and alkali resistance, even if it is used for a long time, it will not cause problems such as yellowing and hydrolysis. 2. Long service life, at least three years. 3. The light transmittance is good, above 92%, the light intensity is small, and it is more energy-saving and power-saving. 4. Strong impact resistance, which is 16 times that of ordinary products, suitable for safe areas. 5. Good insulation effect, suitable for various electrical equipment. 6. The weight is only half of ordinary glass, and the building is less stressed. 7. The color is bright and the brightness is much higher than other materials. 8. Strong plasticity, rich shapes

CNC Machining POM (Delrin/Acetal)
It is an engineering plastic with excellent performance, known as "Dura Steel" and "Super Steel". POM has hardness, strength, and rigidity similar to metal, and it has good self-lubrication, good fatigue resistance, and elasticity in a wide range of temperature and humidity. In addition, it has good chemical resistance. character. At a lower cost than many other engineering plastics, POM is replacing some markets traditionally occupied by metals, such as replacing zinc, brass, aluminum, and steel to make many parts. Since its inception, POM has been widely used in electrical and electronic, mechanical, instruments, the daily light industry, automobiles, building materials, agriculture, and other fields. Applications in many new fields, such as medical technology, sports equipment, etc.

CNC Machining Nylon
Polyamide (PA, commonly known as nylon). PA has good comprehensive properties, including mechanical properties, heat resistance, wear resistance, chemical resistance and self-lubricating properties, low friction coefficient, certain flame retardancy, easy processing, suitable for glass fiber and Other fillers are filled to enhance modification, improve performance and expand application range. It is suitable for making wear-resistant parts, transmission structural parts, household electrical appliances parts, automobile manufacturing parts, screw rod preventive mechanical parts, chemical mechanical parts, chemical equipment. Such as turbines, gears, bearings, impellers, cranks, instrument panels, drive shafts, valves, blades, screw rods, high-pressure washers, screws, nuts, sealing rings, shuttles, sleeves, sleeve connectors, etc.

CNC Machining MC Nylon
MC nylon, also known as cast nylon, is made of molten caprolactam monomer C6H11NO as a catalyst under normal pressure, together with activators and other additives to make monomers to be polymerized, and then directly injected to preheat to a certain In the mold with high temperature, the material undergoes a polymerization reaction quickly in the mold, condenses into a tough solid blank, and then undergoes related processes to obtain the predetermined product. As one of engineering plastics, MC nylon products are "replacing steel with plastic, with excellent performance" and have a wide range of uses. It has many unique properties such as light weight, high strength, self-lubricating, wear-resistant, anti-corrosion, insulation, etc. It is a widely used engineering plastic and is used in almost all industrial fields.

CNC Machining PVC
Polyvinyl chloride (Polyvinyl chloride), referred to as PVC in English, Polyvinyl chloride has good mechanical strength, weather resistance and flame resistance. It can be used alone as a structural material and used in the chemical industry to manufacture pipes, plates and injection molding products. Rigid PVC can be reinforced. Density: 1380 kg/m3 Young's modulus of elasticity (E): 2900-3400 MPa Tensile strength (σt): 50-80 MPa Elongation at break: 20-40% Glass transition temperature: 87°C Melting point: 212°C Softening temperature: 85℃ Thermal conductivity (λ): 0.16 W/(m K) Coefficient of thermal expansion (α): 8×10-5 /K Heat capacity (c): 0.9 kJ/(kg K) Water absorption (ASTM): 0.04-0.4 Refractive index: 1.52~1.55

CNC Machining PEEK
Polyetheretherketone (PEEK) has attracted much attention due to its excellent properties. Its high temperature stability allows it to maintain excellent performance in extreme environments, its chemical stability makes it resistant to a variety of aggressive media, and its excellent mechanical strength gives it durability and reliability. This material is widely used in the aerospace field for the manufacture of high-performance engine parts and aerospace structures; in the field of medical devices, it is used to manufacture biocompatible parts and durable medical equipment; in the automotive industry, PEEK is Endowed auto parts with longer life and better performance. In short, PEEK plays an indispensable role in various fields with its multiple advantages.

CNC Machining PTFE
CNC machining of PTFE (polytetrafluoroethylene) offers precision fabrication of intricate components. PTFE's low friction, chemical resistance, and high temperature stability make it ideal for diverse industries like automotive, electronics, and medical. CNC technology ensures accurate and consistent results, creating custom PTFE parts with tight tolerances for applications such as seals, gaskets, and insulators. This process enables the production of complex shapes, promoting efficiency and reliability in demanding environments.

How to Machine Plastic Through CNC Machining?
How Does CNC Machine Plastic?

Design and Preparation: First, you need to use CAD (Computer-Aided Design) software to create or obtain a 3D model of the part. Then, determine the cutting path and process parameters according to the model, and prepare the required tools and fixtures.

Set up the Machine Tool: install the workpiece on the CNC machine tool, and ensure the stability of the workpiece and fixture. Then, set the machine tool according to the processing requirements, including zero point, coordinate axis tool length compensation, etc.

Tool Path Programming: Use CAM (Computer-Aided Manufacturing) software to generate tool path programs according to design requirements for cutting operations.

Complete Processing: Once the processing is completed, check whether the size and surface quality of the workpiece meets the requirements. Follow-up treatments such as trimming or polishing are carried out if necessary.

How to Choose the Appropriate Type Plastics in CNC Machining?
Here are a few factors to consider when choosing the right type of plastic for customized CNC machining:

FAQs About CNC Machining Materials
Q
Why Do People Prefer CNC Plastic Machining Over Other Methods?
A
There are several reasons why people prefer to use CNC machines to process plastics rather than other methods:

1. High precision and repeatability: CNC machine tools can achieve a highly precise machining process, so that the processed plastic parts have precise dimensions and geometric shapes. This high accuracy and repeatability is important for many applications, especially in demanding industries such as aerospace, medical and automotive manufacturing.

2. Complexity and versatility: CNC machine tools have multi-axis control capabilities and can process plastic parts with complex shapes and structures. They can perform multiple machining operations simultaneously, such as CNC milling manufacturing, drilling, boring, etc., making the machining process more flexible and efficient. This versatility makes CNC machines ideal for manufacturing complex plastic parts.

3. Automation and production efficiency: CNC machine tools are an automated processing method that operates through pre-written programs, reducing human error and operating time. The operator only needs to set up the machine tool and monitor the machining process, and the machine tool will automatically perform precise machining operations, improving production efficiency. This is very important for mass production or projects requiring efficient machining.

4. Flexibility and quick adjustment: CNC machine tools are highly flexible and can be quickly designed and adjusted as needed. By modifying the processing program, it can quickly adapt to design changes or changes in production requirements, reducing production cycles and costs. This flexibility enables manufacturers to quickly respond to market demands and flexibly adjust production plans.

5. Improve the working environment and safety: the automation feature of CNC machine tools reduces the direct contact between the operator and the machine tool and improves the safety of the working environment. Compared with traditional manual operations, CNC machine tools reduce the risk of physical injury to operators and provide a safer working environment.

In general, CNC machine tools have the advantages of high precision, multi-function, automation, flexibility and high efficiency in processing plastics, and these characteristics make it the preferred method that people like to use.

Q
Common Applications of CNC Plastic Parts?
A
CNC machining is widely used in the manufacture of plastic parts in various industries and fields. Here are some common applications for CNC plastic parts:

1. Electronic products: CNC processing is used to manufacture plastic parts of various electronic products, such as mobile phone cases, computer cases, keyboards, connectors, etc. These parts need precise size and good appearance to fit the design and function requirements of electronic products.

2. Automobile industry: CNC processing is used to manufacture plastic parts in the automotive industry, such as body parts, instrument panels, interior parts, lamp housings, etc. These parts require a high degree of precision and durability to meet automakers' safety, appearance and performance requirements.

3. Medical equipment: CNC processing is often used to manufacture plastic parts of medical equipment, such as surgical tools, medical devices, medical device casings, etc. These parts need to be highly accurate, sterilizable and biocompatible to meet the stringent standards and requirements of the medical industry.

4. Aerospace: CNC machining is widely used in the aerospace field to manufacture plastic parts of aircraft and spacecraft, such as aircraft portholes, aviation instruments, and spacecraft casings. These parts need to have characteristics such as light weight, high strength, high temperature resistance and chemical corrosion resistance.

5. Consumer goods: CNC machining is used to manufacture plastic parts of various consumer goods, such as household appliance accessories, toys, sports equipment, household items, etc. These parts require good surface quality, geometry and fit to meet consumer requirements for product appearance and performance.

6. General industry: CNC machining is widely used in the general industry to manufacture various plastic parts, such as industrial equipment parts, mechanical parts, molds, etc. These parts can be applied in various industries and meet the specific needs of different fields.

Note that CNC plastic parts can be used in a wide variety of applications, the above are just a few common application areas. With the development and innovation of technology, the application of CNC machining in different industries and fields will continue to expand and evolve.

As one of CNC plastic manufacturers, we will do our best to meet all the needs of customers.

We provide comprehensive CNC machining services China type for multiple industries such as medical, household appliances, automotive and transportation, electronics, and robotics, leveraging our excellent technical capabilities and rich industry experience. Our pride lies in over 3000 successful rapid prototyping service cases, which bear witness to our outstanding performance across various industries.
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