Maintenance And Cleaning Of Plastic Profile Pipe Extrusion
(2021年10月25日)Plastic Profile extrusion machine needs to be maintained just as we maintain car also. Moreover, frequent maintenance of a single screw extruder cannot reduce the failure or fault of the machine but can also be used to extend the life span of the profile pipe extruding machine.
Accextrusion machine produces the major plastic profile extrusion machinery which was recently introduced under the single screw extruder which is daily maintained.
The following point includes the maintenance guide of plastic pipe extrusion machine;
1. Always ensure that debris isn’t allowed inside the materials and prohibit gravel and other hard objects inside the profile extruding machine.
2. Ensure the barrel cover is opened to prevent foreign bodies from entering into the host objects.
3. Make sure the driving wheel is electrified before driving and ensure adequate time is left for the preheating heating time. Generally, the constant 2hrs temperature set should be met
4. The screw is allowed to start at an appropriate time usually 3minute of idle time is set and at a lower speed.
5. The gearbox of the new running machine should be replaced with new lubricating oil, after it works for about 3000hours then the lubricating oil needs replacement, likewise if any faulty of some part are observed then it requires immediate replacement.
6. Annual inspection should be made on the gearbox, screw wears, the cylinder, oil seals, and bearing, it should be recorded for proper maintenance.
7. Monthly inspection is done on the main motor DC to the main motor carbon brush, ensure you record and if needed replace it.
8. Daily inspection consists of the lubricating oil and the oil conditions, the rotation part of the bearing, the noise, and the temperature should be inspected.
9. The unit vibration, motor current, cooling water temperature, voltage displays, pressure display, and pipeline leakages problems should be inspected daily.
10. The plastic profile extrusion should be developed with an anti-fouling and anti-rusting agent if the single screw is left unused for a longer period.
Plastic Profile Extrusion Machi
Probably, if the plastic profile extrusion machine hasn’t been in use for a long time, ensure you note the following listed below;
1. Check if the Electrical wiring is accurate, no loose internally or externally of the plastic profile extrusion machine.
2. Make sure you measure the heater with a megger and ensure the insulating resistance of the heater is not greater than 3 Ohm per resistor.
3. Check if the thermocouple, melting sensors, and other detecting components installed in the machine are working perfectly.
4. Upon starting, add lubricating oil to the center of the sensor, and immediately start the oil pump for circulating the oil within the machine.
5. Always ensure that the host screw barrel assembled is suitable for the type of materials used. If it’s not suitable make sure you replace the assembly with a compatible one.
6. Ensure the storage bin and the hopper is cleaned and the plastic profile extrusion machine engine is always cooled with soft cooling water.
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