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What is Cable Harness
A cable and wire harness also referred to as a wire harness, wiring assembly, cable assembly or custom wiring loom, is an assembly of electrical cables or wires which transmit signals or electrical power. The cables are bonded together with a durable material such as vinyl, rubber, electrical tape, conduit, a weave of extruded string, or a combination thereof. Commonly used in automobiles, car, and construction machinery, cable harnesses has several advantages over loose wires and cables.

Application and environment are the two major factors that determine the types of the wire harness. Based on these two factors, there are 3 types of harness cable loom assembly.

Open Bundle:

The cable and harness assembly is attached to the connectors and lugs and are coupled in bundles with various breakouts using plastic tie wraps or waxed lacing twine.

Closed Bundle:

Wires are bundled with a covering, such as pulled-on braided tubing, braided-on Nomex or nylon, or in some cases, metal braid.

Waterproof Harnesses:

The junctions between the legs and backshells of the connectors are molded with a material such as urethane or rubber compounds.

Specifications of the Cable Harness
Material
Wires can be UL/CSA,CE, VDE,SAA,CB etc

Size Range
Thousands of different connectors available

Color
Black or OEM color

Voltage rating:
30V AC/DC

Withstanding voltage:
200V AC/minute

Temperature range:
-25 -85°C

Insulation resistance:
≥100MΩ

Design ability
We can supply sample, OEM&ODM is welcome (Design, Engineering, Photographing, Sample, Production)

Simple Crimped Cable Assembly:
0.8mm pitch, 1.0mm pitch, 1.25mm pitch, etc.

Cable length:
customized

Sample
Sample can be provided for evaluating

MOQ
Small order can be accepted

Delivery Time
Enough stock and strong production capacity ensure timely delivery

Packaging
100/200/300/500/1000PCS per bag with label, export standard carton

Application
Industrial and Car audio harness

Components of Cable Harness

Wire

The role of the wire is to carry current to convey signals and provide power. It itself contains internal copper wires and external insulating materials. Commonly used specifications have a nominal cross-sectional area of 0.3, 0.5, 0.85, 1.25, 0.3, 0.5, 0.8, etc. Wires, each of which has a current value that allows the load, and reasonable use of electrical equipment for different powers, is the basis for a qualified harness. With the increase of the functions of automobiles, the widespread use of electronic control technology, more and more electrical components, more and more wires, the thicker and heavier the wiring loom harness assembly becomes. In the future, the use of wires will be reduced, and modern cars have introduced CAN bus configurations using multiplex systems. Compared with the traditional point-to-point configuration of the wiring harness, the CAN bus greatly reduces the number of wires and connectors, making the cable and wire harness lighter and not limited.

Connector and Terminal

After the terminal and the electric wire assembly are crimped according to the standard, they are locked in the slot of the connector, and the male and female connectors are butted to meet the loop between the harness and the harness to the terminal. If it is arranged in the high humidity environment of the engine compartment, according to National regulations require that waterproof plugs be added.

Exterior Parts and Other Components

The exterior parts include a bellows, a polyethylene tube, a polyethylene cloth, a sheath, a sponge, a tape, a wire fastening harness bracket, etc., in order to place the wire to wear and break. Meet the temperature and humidity requirements of different positions of the body. Generally, corrugated pipe, polyethylene pipe, polyethylene cloth, hard pipe, and sheath are used to prevent the wire from being worn and broken. The wire is wrapped with thin-walled and thick-walled tape, and the wire harness is fixed at a suitable position in the vehicle body by using clips of different shapes. The purpose of the rubber ring is to prevent the wire cable harness from being scratched when it passes through the gold hole.

As one of wiring loom manufacturers and wiring loom suppliers, we can offer kinds of wiring looms and harnesses for sale, if you have needs, please contact us.

Komkey is a pioneer in the manufacture of custom membrane switches, graphics, nameplate, label, dispensing glue and touch panel, we have gathered over 10 years of experience in the field which guarantee our customers deliver date, top-highly quality, favorable price, excellent customer service, and quick reply.