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https://www.richconn-cnc.com/4-5-axis-cnc-machining/

As a leading China 4 axis cnc machining supplier, Richconn understand the importance of offering cutting-edge technologies to meet diverse industry needs. Our expertise in CNC axis types enables us to tackle complex projects with ease, ensuring superior dimensional accuracy and intricate detailing. Whether you require china 4 axis cnc machining or 5 axis CNC machining services, we have the proficiency and state-of-the-art machinery to bring your designs to life.

At Richconn, we take pride in our commitment to delivering micro CNC 5 axis machining services that exceed expectations. Our team of highly skilled engineers and technicians possess a deep understanding of the intricacies involved in producing miniature components with utmost precision. With our micro CNC 5 axis capabilities, we can accommodate the most intricate designs, providing you with flawless results for your specialized projects.

Choose us for affordable 5 axis CNC machining services without compromising on quality. We combine our competitive pricing with a dedication to maintaining stringent quality control measures throughout the manufacturing process.

What is 4 Axis CNC machining?
4-axis CNC machining refers to a CNC (Computer Numerical Control) machining process that utilizes a cutting tool capable of moving along four different axes simultaneously. These axes include the X-axis (horizontal movement), Y-axis (vertical movement), Z-axis (depth movement), and an additional rotational axis. The additional rotational axis allows the cutting tool or workpiece to be rotated, enabling machining operations from different angles.

The fourth axis is typically referred to as the A-axis, and it provides rotational movement around the X-axis. This rotational capability allows for enhanced versatility and flexibility in machining operations. With 4-axis CNC machining, complex geometries can be achieved by machining features from various angles, reducing the need for multiple setups and improving overall efficiency.

What is 5 Axis CNC machining?

Five axis machining is an advanced manufacturing process that involves the simultaneous movement of a cutting tool along five different axes to produce complex and highly precise parts. In addition to the X, Y, and Z axes that control linear movement,five axis machining introduces two additional rotational axes, typically referred to as the A-axis and B-axis.

The A-axis provides rotational movement around the X-axis, while the B-axis allows rotation around the Y-axis. These two rotational axes enable the cutting tool to approach the workpiece from multiple angles and orientations, providing unparalleled flexibility in machining operations.

China 4/5 Axis CNC Machining Design Guideline
4-Axis CNC Milling
The China 4-axis CNC machining processing capabilities and scope that our company can provide are as follows:
Material copper, aluminum, iron, plastic, alloy, etc
itemunitMODEL:50AMODEL:63AMODEL:80A
StrokeX-axisMM7201,0001,200
Y-axisMM700800950
Z-axisMM650900900
TablePallet dimensionsmm500x500630x630800x800
Maximum loading massKg8001,2001,600
SpindletaperISO 7/24 Taper NO.40ISO 7/24 Taper NO.50ISO 7/24 Taper NO.50
Spindle speedmin-18,000(OP:12,00/20,000)6,000(OP:12,000/20,000)6,000(OP:12,000/20,000)
Feed rateFast forward speedm/min365424
Cutting feed rate(Max)m/min203210
APC2APC front swivel type2APC front swivel type2APC front swivel type
ATCNumber of tools storedBOOK606060
Machine MassKgAbout 12,000About 18,000About 20,000

5Axis CNC Milling
The China 5-Axis CNC Machining processing capabilities and scope that our company can provide are as follows:
Materialcopper, aluminum, iron, plastic, alloy, etc
itemunitMODEL:50AMODEL:63AMODEL:80A
StrokeX-axisMM7209001,200
Y-axisMM8509001,000
Z-axisMM8509001,050
A-axis--90-90-90
B-axis-360360360
TablePallet dimensionsmm500x500630x630800x800
Maximum work size(Diameter x height)mmΦ750x700Φ950x900Φ1,200x1,000
Maximum loading massKg6507001,200
SpindletaperISO 7/24 Taper NO.50ISO 7/24 Taper NO.50ISO 7/24 Taper NO.50
Spindle speedmin-112,000(OP:20,000)6,000(OP:12,000/20,000)12,000(OP:20,000)
Fast forward speedXYZ axesm/minX:24 YZ:36X:12 YZ:24X:24 YZ:24
A-axismin-1666
B-axismin-1121010
APC2APC front shuttle (OP:6/8/10)2APC front shuttle (OP:6/8/10)2APC front shuttle (OP:6/8/10)
ATCNumber of tools storedBOOK606060
Machine MassKgAbout 18,000About 25,000About 30,000

What is The Difference Between China 4 Axis CNC Machining And China 5 Axis CNC Machining?
Compared with the ordinary CNC machining center (three-axis), the 4-axis machining increases the angular rotation of parts, and the five-axis machining increases the functions of angular rotation of parts and angular rotation of tools (both slow linkage), so that the ordinary CNC machining machine tool has the function of machining more complex parts. The main difference between China 4-axis CNC machining and China 5-axis CNC machining is that the complexity of processing parts is different. The range of five-axis machining is wider than that of 4-axis machining. At the same time, the 5-axis CNC cost is also higher. Generally, it is more suitable for use in the product sample stage. Five-axis machining includes Aeroengine Blades, shells, automobile, and shipbuilding industries. 5-axis CNC service is usually very suitable for extremely complex and strong parts that must be cast, such as parts with high relative accuracy and parts that cannot be clamped twice. 4-axis machining parts are usually parts that cannot be machined by ordinary three-axis CNC, such as turbine, vortex rod, fan blade, wave wheel, and other curved surface and groove machining.

China 4-Axis & 5-Axis CNC Machining Advantages
The advantages of 4-axis machining and 5-axis cnc service compared with ordinary 3-axis machining center are mainly reflected in the following points:

01
The available tools have been greatly expanded. 4 axis machining and 5-axis cnc service tools can use more processing tools at one time: turning tool, milling cutter, boring cutter, drill bit, spherical cutter, etc. China 4-axis cnc machining and five-axis machining make the processing technology choose more.

02
More processing technologies make the clamping time shorter and less: one-time clamping can complete more processing procedures, making it possible not to need secondary clamping. Greatly reduce the quality problems of parts caused by secondary clamping.

03
No fixture (customized fixture): all processes are completed in one clamping, and there is no need to customize the clamping fixture due to the needs of processing technology. China 4-axis and 5-axis CNC machining directly reduce cost and time.

04
Greatly improve the surface processing quality of parts: one-time clamping can avoid the error caused by repeated positioning, improve the surface processing accuracy, multi-process uninterrupted processing, and the positions that cannot be processed by ordinary machine tools can be completed at one time, which will improve the surface quality of parts (smoothness, integrity, accuracy, etc.).

05
Extend the comprehensive life of the tool: the free choice of multiple processes makes the tool make the best use of everything, and there is no need for the milling cutter to waste time completing the boring process, which makes the wear position of each kind of cutter fixed and convenient for subsequent work such as inspection and maintenance, which directly improves the service life of the tool.

06
Improve production concentration: a machine can complete the functions and work of a lathe, milling machine, boring machine, drilling machine and other machine tools at one time, which greatly improves the production concentration.

07
Improve processing production and enterprise efficiency: To sum up, the quality of parts processed by 4-axis and 5-axis CNC machining is guaranteed, reducing processing loss, improving concentration and facilitating enterprise management. Directly reduce processing costs and improve enterprise efficiency.

China 4- axis & 5-axis CNC Machining Applications
Five-axis Machining Applications:
Complex Surfaces: Five-axis machining excels in producing complex surfaces, such as freeform shapes, curved contours, and multi-sided parts. The additional rotational axes allow the cutting tool to approach the workpiece from various angles, resulting in smooth and precise surface finishes.

Multi-Angle Machining: With five-axis machining, manufacturers can machine parts from multiple angles without repositioning the workpiece. This capability is particularly useful for machining features on different sides of a part or accessing hard-to-reach areas, reducing setup time and improving efficiency.

Aerospace Components: The aerospace industry often requires intricate and lightweight components with complex geometries. 5-axis CNC service enables the production of aerospace parts like turbine blades, engine components, wing sections, and fuselage structures with high precision and accuracy.

Medical Implants and Prosthetics: 5-axis cnc service is extensively used in the medical field to manufacture intricate implants and prosthetics. 5-axis cnc service allows for the precise machining of complex geometries and patient-specific designs, ensuring a perfect fit and optimal functionality.

Tooling and Molds: 5-axis CNC machining is employed in the production of molds, dies, and tooling for various industries. China 5-axis cnc machining enables the creation of complex cavities, undercuts, and intricate features, resulting in high-quality and accurate tooling solutions.

4-axis CNC Machining Applications:
Complex Contours: 4-axis CNC machining is ideal for creating complex contours on parts, such as curved surfaces, sculpted shapes, and intricate profiles. It allows the cutting tool to approach the workpiece from different angles, resulting in precise and intricate geometries.

Undercuts: With the rotational movement provided by the fourth axis, 4-axis machining can easily produce undercuts. Undercuts are features or cavities that cannot be accessed directly by a cutting tool in a straight line. Industries like aerospace and automotive often require undercuts for components like molds, turbine blades, and impellers.

Spiral or Helical Features: 4-axis machining is well-suited for creating spiral or helical features, including threads, screw threads, and grooves. The rotational movement enables the cutting tool to produce these features with precision and accuracy.

Prototyping: The versatility and flexibility of 4-axis CNC machining make it an excellent choice for rapid prototyping. China 4-axis CNC machining allows for the efficient production of prototypes with complex shapes and contours, enabling designers and engineers to test and refine their designs before mass production.

Why Choose Richconn As Your 4-Axis & 5-Axis CNC Machining Supplier?
Extensive Experience
As one of the most professional 4 axis cnc machining suppliers in China, Richconn boasts years of experience in the CNC machining industry. Our expertise covers a wide range of applications and industries, allowing us to handle diverse projects with precision and efficiency. With a proven track record, we have earned the trust of numerous clients worldwide.

Advanced Technology
We continuously invest in state-of-the-art machinery and cutting-edge technologies to ensure that our clients receive the highest quality products. Our commitment to innovation enables us to deliver exceptional accuracy, speed, and repeatability in our 4-axis & 5-axis CNC machining processes.

Skilled Engineering Team
With our own 4-axis CNC machining factory, our team of highly skilled engineers and technicians is dedicated to providing superior craftsmanship. They possess a deep understanding of shenzhen cnc machining principles, materials, and techniques. With their expertise, they can offer valuable insights, optimize designs, and deliver precise, custom solutions.

Customization Options
We understand that every project has unique requirements. With Richconn, you can expect tailored 4-axis & 5-axis CNC machining solutions to suit your specific needs. Our team will work closely with you to understand your project's objectives and provide personalized recommendations and solutions.

Competitive Pricing
We believe that high-quality 4-axis & 5-axis CNC machining should be accessible and affordable. Richconn offers competitive pricing without compromising on the quality of our products. We strive to provide excellent value for your investment, making us a cost-effective choice for your affordable 5-axis cnc.

Timely Delivery
We recognize the importance of meeting deadlines and delivering projects on time. With efficient project management and streamlined processes, we ensure that your orders are completed within the agreed-upon timeframe. You can rely on professional 4-Axis & 5-Axis CNC Machining Supplier-Richconn for prompt and reliable delivery.