年表作成・共有サービス - pastport

https://www.richconn-cnc.com/4-5-axis-cnc-machining/

We have 5 sets of 4 axis cnc machining centers, 10 sets of 5-axis machining centers, providing an annual processing capacity of 100000 pieces. 4 axis CNC machining, five axis CNC, processing parts from all kinds of screws, propellers (fan blades), precision gears and other complex products that need to be continuously positioned without replacing parts, especially large complex shapes parts.

What is 4/5 Axis CNC machining?
4-axis CNC machining center and 5-axis CNC machining center: the 4-axis CNC machining center is defined by adding a rotation axis to the traditional CNC machining center (3-axis). The rotation axis is composed of 4 axes by selecting any one of axis A, axis B, and axis C. The five-axis CNC machining center is composed of two axes selected from three axes.

4/5 Axis CNC machining Design Guideline

4Axis CNC Milling
The fourth axis CNC milling operation processing capabilities and scope that our company can provide are as follows:
Material copper, aluminum, iron, plastic, alloy, etc
itemunitMODEL:50AMODEL:63AMODEL:80A
StrokeX-axisMM7201,0001,200
Y-axisMM700800950
Z-axisMM650900900
TablePallet dimensionsmm500x500630x630800x800
Maximum loading massKg8001,2001,600
SpindletaperISO 7/24 Taper NO.40ISO 7/24 Taper NO.50ISO 7/24 Taper NO.50
Spindle speedmin-18,000(OP:12,00/20,000)6,000(OP:12,000/20,000)6,000(OP:12,000/20,000)
Feed rateFast forward speedm/min365424
Cutting feed rate(Max)m/min203210
APC2APC front swivel type2APC front swivel type2APC front swivel type
ATCNumber of tools storedBOOK606060
Machine MassKgAbout 12,000About 18,000About 20,000

5Axis CNC Milling
The 5Axis CNC Milling processing capabilities and scope that our company can provide are as follows:
Material copper, aluminum, iron, plastic, alloy, etc
itemunitMODEL:50AMODEL:63AMODEL:80A
StrokeX-axisMM7209001,200
Y-axisMM8509001,000
Z-axisMM8509001,050
A-axis-+5-95+5-95+5-95
B-axis-360360360
TablePallet dimensionsmm500x500630x630800x800
Maximum work size(Diameter x height)mmΦ750x700Φ950x900Φ1,200x1,000
Maximum loading massKg6507001,200
SpindletaperISO 7/24 Taper NO.50ISO 7/24 Taper NO.50ISO 7/24 Taper NO.50
Spindle speedmin-112,000(OP:20,000)6,000(OP:12,000/20,000)12,000(OP:20,000)
Fast forward speedXYZ axes m/minX:24 YZ:36X:12 YZ:24X:24 YZ:24
A-axismin-1666
B-axismin-1121010
APC2APC front shuttle (OP:6/8/10)2APC front shuttle (OP:6/8/10)2APC front shuttle (OP:6/8/10)
ATCNumber of tools storedBOOK606060
Machine MassKgAbout 18,000About 25,000About 30,000

What is the Difference Between 4/5 Axis CNC machining
Compared with the ordinary CNC machining center (three-axis), the four-axis increases the angular rotation of parts, and the five-axis increases the functions of angular rotation of parts and angular rotation of tools (both slow linkage), so that the ordinary CNC machining machine tool has the function of machining more complex parts. The main difference between them is that the complexity of processing parts is different. The range of five-axis processing is wider than that of four-axis processing. At the same time, the cost of five-axis processing is also higher. Generally, it is more suitable for use in the product sample stage. Five-axis processing includes Aeroengine Blades, shells, automobile, and shipbuilding industries. 5 axis CNC service is usually very suitable for extremely complex and strong parts that must be cast, such as parts with high relative accuracy and parts that cannot be clamped twice. Four-axis machining parts are usually parts that cannot be machined by ordinary three-axis CNC, such as turbine, vortex rod, fan blade, wave wheel, and other curved surface and groove machining.

Applications of 4/5 Axis CNC machining
The 4axis CNC center can adapt to the parts processing in the mold industry, automobile parts and wheel hub processing, automatic machining, and 4 axis machining is also widely used in aerospace and other fields. Industrial upgrading, intelligent manufacturing, unmanned factory and automatic assembly line are the most direct requirements of the processing and manufacturing industry for high-end machining machines. The application scenarios of four-axis and five-axis CNC processing are as follows: 

Aerospace industry: from Boeing 787 Aircraft propeller parts (titanium alloy or polymer materials), turbocharger (metal) parts, gearbox shell processing (casting), hydraulic system and component processing (casting), electromechanical component parts (metal), engine component processing (metal), landing gear assembly (integrated molding), UAV components (carbon fiber shell, propeller), etc. of Airbus A380 large aircraft.

Medical industry: bone plate processing (titanium TA2, etc.), medical bone contusion parts (pure titanium TA2) customization, implantable medical device parts processing, surgical robot, surgical instrument, surgical robot body, medical device parts processing, etc.

Automobile industry: such as engine block (casting), lamp reverse bowl (injection molded part), gearbox shell (casting), turbocharger assembly (casting), automobile valve, automobile brake system assembly, suspension pin and arm, transmission shaft, hydraulic connector and bushing, valve, pump body, etc.

Robot automation industry: such as robot reducer, robot joint, robot arm, exoskeleton wearable robot parts customization, quadruped robot parts CNC processing, etc.

Advantages of 4/5AXIS CNC Machining
The advantages of 4-axis and 5-axis linkage machining center compared with ordinary 3-axis machining center are mainly reflected in the following points: 
01
The available tools have been greatly expanded. 4-axis and 5-axis machine tools can use more processing tools at one time: turning tool, milling cutter, boring cutter, drill bit, spherical cutter, etc. China 4 axis cnc machining and five axis machining make the processing technology choose more.
02
More processing technologies make the clamping time shorter and less: one-time clamping can complete more processing procedures, making it possible not to need secondary clamping. Greatly reduce the quality problems of parts caused by secondary clamping.
03
No fixture (customized fixture): all processes are completed in one clamping, and there is no need to customize the clamping fixture due to the needs of processing technology. Directly reduce cost and time.
04
Greatly improve the surface processing quality of parts: one-time clamping can avoid the error caused by repeated positioning, improve the surface processing accuracy, multi-process uninterrupted processing, and the positions that cannot be processed by ordinary machine tools can be completed at one time, which will improve the surface quality of parts (smoothness, integrity, accuracy, etc.).
05
Extend the comprehensive life of the tool: the free choice of multiple processes makes the tool make the best use of everything, and there is no need for the milling cutter to waste time completing the boring process, which makes the wear position of each kind of cutter fixed and convenient for subsequent work such as inspection and maintenance, which directly improves the service life of the tool.
06
Improve production concentration: a machine can complete the functions and work of a lathe, milling machine, boring machine, drilling machine and other machine tools at one time, which greatly improves the production concentration.
07
Improve processing production and enterprise efficiency: To sum up, the quality of parts processed by 4-axis and 5-axis machine tools is guaranteed, reducing processing loss, improving concentration and facilitating enterprise management. Directly reduce processing costs and improve enterprise efficiency.

If you want to know more types of cnc precision machining components, please visit our website.