Y3115CNC7 Gear Dry Cutting CNC Hobbing Machine
(2023年01月20日)Zhejiang TOMAN Intelligent Technology Co.,Ltd. is a high-tech group company , mainly engaged in the research and development,manufacturing and service of Gear Automation Equipment, Bearing Automation Equipment, Intelligent Components, Industrial Internet application and system integration based on 4.0.
TOMAN has been in the pursuit of high performance, comprehensive intelligent CNC Hobbing Machine with simple and compact structure.
As a new generation of best selling machine, it realizes high efficient production,high-precision hobbing process.
Y3115 CNC7
7 Axis-CNC Hobbing Machine
FANUC numerical control system and servo drive, system reliability, simple operation
Ideal for Hobbing Small Gears
Automatic loading/unloading material device
An Engery Saving and Complete Hobbing Machine
3115 Dry Cutting CNC Hobbing Machine
Max. Workpiece Diameter: Φ150 mm
Max. Module: 4
Application
Transmission gear
Geared Motor of New Energy Vehicle
Compact Reduction Gear
Motorcycle Gear
Main Technology Parameter
CNC hobbing machine
Unit
TMY3115
Wet hobbing/Dry hobbing
Maximum workpiece diameter
mm
Φ150
Maximum module
mm
4
Worktable surface diameter
mm
Φ150
Hob maximum assemble diameterx length
mm
Φ110x180
Horizontal distance between hob center and worktable center
mm
15-155
Maximum hob axial movement amount
mm
150
Hob head slide travel （Z axis displacement）
mm
190-490
Max. swiveling angle of the hob head
Deg
±45°
Hob spindle motor power
KW
7.5
Maximum hob spindle rotate speed（B axis）
rpm
1500/2000
Maximum worktable rotate speed（C axis）
rpm
250/300
Radial feed speed(X axis)(stepless)
mm/min
1-2000
Radial maximum rapid moving speed（X axis）
mm/min
8000
Axial feed speed(Z axis)(stepless)
mm/min
1-2000
Axial maximum rapid moving speed（Z axis）
mm/min
8000
Tangential travel feed speed（Y axis）（stepless）
mm/min
1-1000
Tangential maximum rapid travel speed（Y axis）
mm/min
3000
Standard Configuration
Hob arbor assembly （ Φ32）
hydraulic system
Hob arbor automatic clamping device
NC controller system
Workpiece automatic clamping device
NC data memory card
Spindle positioning
Operational software
Fully-enclosed safeguards
Residual-current circuit breaker
Woking light
Hands action button
Three colour lights indicate machine status
RS232C connector
Workpieces counter
Air conditioner for electric cabinet
Main spindle ampere meter
Chip conveyor
Chip cart
Automatic lubrication system
Cutting oil tank （Wet hobbing ）
Mist collector
Cold spray gun （Wet hobbing ）
The sizing block for machine adjustment
Optional Configuration
Automatic loading/unloading material device
Workpiece clamping
Automatic material storage
Workpiece rough locator device
Deburring device
Automatic tooth align device
Independent hob adjustment device
Oil cooling device
Hob arbor assembly:（metric system：Φ10, Φ13, Φ22, Φ27, Φ40）,（Inch system： Φ16, Φ22.225, Φ26.988, Φ38.1)
Key Features
1. With the full CNC system 7 axis and 4 axis linkage, using the generating method principle, to achieve indexing and differential compensation movement by the CNC system electronic gearbox function, and produce Cylindrical Spur Gear, Helical Gear, Small Tcone Tooth, Drum Tooth, Spline, Worm Gear, Sprocket and other teeth processing.
2. Adopted modular design, each functional components can be quickly combined into models with different functions, to meet the customer personalized, fast delivery requirements.
3. Easy to access and maintenance components with combining the hydraulic, lubricating and pneumatic components onto the machine tool.
4. Has fault self-diagnosis, spindle overload automatic monitoring and alarm protection functions etc.
5. Customers can purchase automatic loading and unloading device, automatic bin, deburring device and rough positioning device according to the processing needs.
6. The dual-station loading and unloading manipulator design of the processing position and the replacement position, compact and reliable structure, which saves the loading and unloading time to the greatest extent, and realizes less and unmanned processing, to improve the processing efficiency of the machine tool.
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