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https://www.empcasting.com/die-casting-tooling-mold-design/

TOOLING DESIGN/MOLD DESIGN
2D / 3D PARTING DESIGN
Mould Rank Design
MOULD RANK DESIGN
Confirm the size of the mold core and the mold base according to the product size, and reasonably distribute the ejection system, injection system and overflow system of the mold.
Runner Design
RUNNER DESIGN
The design of the runner system is based on the structure and special characteristics of the product.
Overflow System Design
OVERFLOW SYSTEM DESIGN
The design of the overflow material system is based on the structure and special characteristics of the product.
TOOLING DESIGN
MOLD FLOW ANALYSIS

AIR ANALYSIS

TEMPERATURE ANALYSIS
DIE CASTING TOOLING/MOLD DESIGN
TOOLING DESIGN OVERVIEW
New technology is breaking through constantly, driven by innovative thinking. The die design for die casting team carries out new product development through professional 3D model design as well as mold flow analysis and validation to assure customers with satisfactory products.

Tool and Die

Mold workshop is equipped with a group of professional mold design&manufacturing engineers who are proficient at computer software such as 2D/3D to assist mold design, manufacturing machines which includes CNC machining centers, EDM, WEDM, universal milling machines, friction welding equipment, etc.

DIE CASTING DESIGN FOR MANUFACTURING
Optimizing die casting process is an important step to improve efficiency and optimize die casting design. All types of die casting are used for production, so it is very important to consider the production process in the design process. Pursue the efficiency of manufacturing and reduce secondary operations, which is called "Design for manufacturing" to minimize costs before the project is put into operation, in order to prevent the reduction of efficiency.

TOOLING DESIGN PROCESS
EMP Tech has advanced engineering and works cooperatively with customers with well-designs for cost-effective fabrication.

At the beginning, to meet customer’s requirements, we will communicate with the customers to discuss more details per drawings and gather their needs. Then we use tools such as FEA, mold flow simulation to clarify and identify critical open issues that could be resolved to make sure producing the part successfully.

In addition, some prototyping options also support our product development and casting part design process. As one of the top 10 aluminium die casting manufacturers in China, EMP, with die casting mold and tools factory, can provide rapid prototypes within 20 to 35days and HPDC components – all with engineering support to see results and recommend if necessary changes.

Advanced Product Quality Planning Process

Product Design in CAD/CAM, Pro/Engineer, CATIA, or Nx

Rapid Prototyping

Mold Flow Analysis

Die Design for Die Casting Tools

Die Casting Tooling Acquisition & Technical Review

Now the die casting tooling cost is affordable, if you have needs, please contact us.

As one of die cast suppliers, we will provide types of related products for sale, if you have needs, please leave us a message.